Guodong
Wen
*,
Duo
Na
,
Yukun
Yan
and
Hongyang
Liu
*
Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China. E-mail: wengd@imr.ac.cn; liuhy@imr.ac.cn
First published on 17th October 2024
A series of sulfonated carbon acid catalysts with strong acidity was prepared by simultaneous carbonization and sulfonation of biomass sucrose in the presence of the organic sulfonating agent sulfosalicylic acid under hydrothermal conditions at temperatures ranging from 150 to 200 °C. It was found from FTIR and XPS spectra that the surface of carbon was efficiently functionalized with –SO3H groups. Research on the mechanism of the sulfonation process indicated that the intermediate 5-hydroxymethyl furfural (5-HMF), which was easily hydrolyzed from sucrose, was prone to carbonization and functionalized with –SO3H groups simultaneously. Compared with 5-HMF and fructose used as the initial carbon precursor, the slow hydrolysis of sucrose to intermediate 5-HMF to suppress its rapid carbonization is favorable for the efficient grafting of –SO3H groups when sucrose is used as the initial carbon precursor. The prepared sulfonated carbons were evaluated as acid catalysts in a typical ester hydrolysis reaction, namely, hydrolysis of ethyl acetate. The sulfonic acid groups were identified to be the active sites and quantified by a cation-exchange process. The activity of the sulfonated carbon was primarily correlated with the total number of active sites. However, when the total number of the –SO3H groups did not change, higher activities were shown on the sulfonated carbon with higher surface S content.
Currently, the research on solid acid catalysts is a hot topic because they (e.g., zeolites) are one of the most widely applied catalysts in many large-scale industrial processes such as hydroisomerization, catalytic reforming and catalytic cracking. To date, various novel solid acid catalysts have been developed. Metal chloride-functionalized Brønsted acidic ionic liquids containing Brønsted–Lewis acidic sites were rationally designed as efficient green acid catalysts to boost the conversion of biomass to fine chemicals.13,14 Carbon could also be used as a solid acid catalyst,15 and the surface physicochemical properties of the carbon could be well tuned by physical or chemical treatment. We have shown that the carboxylic acid groups could be enriched on the carbon via hydrothermal carbonization, and the obtained carbon could be efficiently used in acid-catalyzed reactions, such as Beckmann rearrangement reaction.16
The acidity of –SO3H groups is at par with H2SO4, which is by far one of the most important industrial chemicals. –SO3H groups could be grafted on carbon, and the obtained sulfonated carbons are regarded as a new class of metal-free carbocatalysts.17,18 Concentrated H2SO4 is involved in most of the processes developed for preparing sulfonated carbons, which are not safe, induce environmental hazards and have high energy requirements. In situ sulfonation routes with organic sulfonating agents instead of concentrated H2SO4 were developed to afford sulfonated carbon by the simultaneous sulfonation and hydrothermal carbonization of earth-abundant biomass saccharides, in which glucose was recognized as the preferred choice.17,19–21 This route offered obvious advantages in terms of environmental safety and energy consumption, and further study is needed to optimize the process.
In this work, sulfonated carbons were prepared via the in situ functionalization of –SO3H groups by the hydrothermal carbonization of biomass sucrose in the presence of sulfosalicylic acid at 150–200 °C. This process was systematically studied and optimized; the obtained carbons were tested in ester hydrolysis reaction, which is a kind of typical acid-catalyzed reaction. High activities were obtained over these sulfonated carbons.
S = ([H+] − [H+]water) × V/m |
Only a wide peak ranging from 10 to 30° is shown in the XRD pattern of a typical sulfonated carbon (Fig. S2, ESI†), indicating that the sulfonated carbon is primarily composed of amorphous carbon. The Raman spectrum is given in Fig. S3 (ESI†) and is deconvoluted into four peaks, which is similar to that of Sadezky et al.22 and our previous works.15,16 The ID1/IG ratio, which is usually used to describe the defects density, is as high as 1.32, indicating that the degree of graphitization is low, and the carbon is rich in defects and functional groups. The Raman results are consistent with the TEM and XRD results.
The surface functional groups are detected by XPS analysis, and the results are given in Table 1 and Fig. S4 (ESI†). It could be found from Fig. S4 (ESI†) that the S 2p photoelectron peak is located at 168.5 eV, which is corresponding to the –SO3H groups,17,23,24 indicating that the samples are successfully functionalized with S species. The total number of the –SO3H groups quantified by a cation exchange process does not change significantly in the temperature range from 150 to 200 °C. However, obvious changes are shown on the surface S content via the XPS analysis. It could be seen from Table 1 that the surface S content increases with increasing carbonization temperature from 150 to 160 °C and then decreases with the further increase in the temperature ranging from 160 to 190 °C. The content of the surface oxygenated groups on the sulfonated carbons is very high, which is consistent with the typical characteristics of hydrothermal carbons caused by the low degree of carbonization in the carbon framework.1,16 According to our previous works,12,15,16 the O 1s spectrum is deconvoluted into three peaks at 531.4 eV, 532.5 eV and 533.7 eV, which are assigned to the CO species, O
C–O and OH species, respectively.
C (at%)a | O (at%)a | S (at%)a | –SO3H contentb (mmol g−1) | |
---|---|---|---|---|
a Measured by XPS. b Analyzed by cation exchange. | ||||
SC150-0.625 | 79.32 | 20.22 | 0.46 | 0.16 |
SC160-0.625 | 79.99 | 19.45 | 0.57 | 0.17 |
SC170-0.625 | 79.67 | 19.86 | 0.47 | 0.16 |
SC180-0.625 | 81.35 | 18.30 | 0.35 | 0.18 |
SC190-0.625 | 81.70 | 18.06 | 0.25 | 0.19 |
SC200-0.625 | 82.23 | 17.37 | 0.4 | 0.17 |
The grafting of –SO3H groups could also be confirmed by FTIR analysis (Fig. 2). The characteristic SO asymmetric (1211 and 1167 cm−1) and symmetric (1028 cm−1) stretching bands could be found in the figure.17 The signals for other functional groups are also shown in the spectrum. The wide peak at 3431 cm−1 corresponded to the stretching vibrations of OH groups.25 The peak at 2924 cm−1 is assigned to the stretching vibrations of sp3 C–H groups. A typical C
O bending vibration is shown at 1704 cm−1, while a typical aromatic C
C stretching vibration is found at 1621 cm−1.25 The peak at 1384 cm−1 is originated from the stretching vibration of OH in alcohol,26 and the peak at 802 cm−1 is caused by the C–H deformation of aromatic bonds.25 The FTIR results agree well with the XPS and Raman results. These results indicate that the sulfonated carbons are rich in various functional groups.
TPD experiment was conducted to study the surface functional groups on sulfonated carbon (Fig. 3). The functionalization of –SO3H groups on the carbon could be deduced by the formation of SOx evolved during the TPD process.27 According to our previous work, the evolution profiles of CO2 could be deconvoluted into three peaks at about 260 °C (carboxylic acid), 300–500 °C (carboxylic anhydride), and 500–600 °C (lactone).15 The three oxygenated species could also be identified in the CO evolution profile based on their desorbed temperatures, which are similar to those in the CO2 profiles. Besides, one more peak at higher temperatures between 700 °C and 800 °C in the CO evolution profile was observed, which is originated from the phenol groups. With the increase in the temperatures from 80 to 900 °C, the carboxylic acid, carboxylic anhydride and lactone groups decompose to give both the CO2 and CO species, while only CO is obtained via the decomposition of phenol groups. These results are consistent with the XPS and FTIR results.
The distribution of the –SO3H groups on the carbon was analyzed by SEM-EDX mapping and high-resolution STEM-EDX mapping. It could be seen from Fig. S5 and S6 (ESI†) that the S species are homogeneously distributed on the sulfonated carbon. Only one S 2p photoelectron peak at 168.5 eV is given in Fig. S4 (ESI†), indicating that the S species existed in the form of –SO3H groups.17 No low-valent S species are found on the catalysts because of the absence of S 2p photoelectron peak at 164 eV corresponding to the –S–, –SH and C–S species. As a result, the –SO3H groups are homogeneously distributed on the surface of these micro-level carbon spheres.
Although the total number of –SO3H sites does not change significantly in the temperature range from 150 to 200 °C, the highest surface S content is observed on SC-160-0.625. Therefore, the activity of the sulfonated carbon is primarily ascribed to the surface S sites when the total number of –SO3H sites does not change significantly.
The catalytic performance of the sulfonated carbon could be improved when more sulfosalicylic acid was added in the carbonization process. It can be seen from Fig. 5 that the conversion increases when the mass of sulfosalicylic acid is increased from 0.625 g to 2.5 g and then decreases with the further addition of sulfosalicylic acid. The surface S content on the SC-160-2.5 is 0.47 at%, which is a little lower than that on SC-160-0.625 (0.57 at%). However, the total number of –SO3H groups on SC-160-2.5 is much higher than that on SC-160-0.625 (Fig. S8, ESI†). These results indicate that the activity is primarily related to the total number of –SO3H sites when it changes obviously in the carbon.
The hydrothermal carbonization process was carefully studied to give an insight into the carbonization mechanism. 109.8 mg sulfonated carbon was obtained when both 1.25 g sucrose and 0.625 g sulfosalicylic acid were added into 5 g water and then carbonized at 160 °C for 4 h. When only 1.25 g sucrose was added into 5 g water, 5.9 mg carbon product was obtained. Moreover, a clear solution was obtained after the carbonization when only 0.625 g sulfosalicylic acid was added into 5 g water. These results demonstrate that sulfosalicylic acid could not be carbonized at 160 °C but it significantly promoted the carbonization of sucrose. It is well known that sucrose could be easily hydrolyzed to glucose and fructose; thus, glucose and fructose were assumed as the intermediates during the carbonization, and they were added as the carbon precursors instead of sucrose. It was found that 222.1 mg sulfonated carbon was formed when fructose was used as the carbon precursor; however, only 13.1 mg carbon was obtained when glucose was used as the carbon precursor, indicating that fructose was prone to carbonization. Although glucose was recognized as the preferred choice in in situ sulfonation routes with organic sulfonating agents,17 the carbonization of glucose at a low temperature of 160 °C was severely suppressed. 5-Hydroxymethyl furfural (5-HMF) is generally regarded as the intermediate during the hydrothermal carbonization of biomass saccharides,29 and fructose tends to hydrolyze to 5-hydroxymethyl furfural as compared with glucose.
The sulfonated carbons from fructose and 5-HMF were tested in the hydrolysis reaction; however, the obtained conversions are lower than that on sucrose-derived carbon (Fig. 6), indicating that sucrose is suitable to be used as the carbon precursor. The total numbers of –SO3H sites on the sulfonated carbon derived from sucrose, fructose and 5-HMF were 0.17, 0.16 and 0.14 mmol g−1, respectively. It was assumed that the grafting of –SO3H groups is not efficient because the carbonization process is too fast when fructose or 5-HMF is initially added as the carbon precursor. Rapid carbonization led to a low S content in the sulfonated carbon; thus, lower conversions were observed on the carbons from fructose and 5-HMF.
SC-160-2.5, which showed the best performance in the hydrolysis reaction, was tested as the typical sulfonated carbon for subsequent kinetic research. The conversion vs. reaction time diagram was obtained, which is given in Fig. 7. As shown in the figure, the conversion increases with the increase in the reaction time (Fig. 7a), and the reaction order for ethyl acetate concentration is pseudo first order (Fig. 7b).
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Fig. 7 Influence of reaction time on the conversion over SC-160-2.5. Reaction conditions: 50 mg catalyst, 60 mL water, 600 μL 1,4-dioxane, ethyl acetate 4 mL, 60 °C. |
The activity of SC-160-2.5 was compared with the activities of other typical solid acid catalysts (e.g., HY and HZSM-5) (Fig. 8a). HY and HZSM-5 zeolites are used as acid catalysts in a wide range of acid-catalyzed reactions. It is shown that the conversion on SC-160-2.5 is similar to that on HZSM-5, which is much higher than that on HY.
Other organic reagent containing –SO3H groups was also tested instead of sulfosalicylic acid during the hydrothermal carbonization to prepare the sulfonated carbon catalysts. p-Toluenesulfonic acid is widely used to prepare the sulfonated carbon;17 however, the activity of the carbon prepared from p-toluenesulfonic acid via our process is significantly lower than that of the carbon from sulfosalicylic acid (Fig. 8), indicating that sulfosalicylic acid is prone to be grafted on the carbon framework. It has been shown by our previous results that sulfosalicylic acid could significantly promote the carbonization of sucrose owing to the carboxylic acid and phenol groups on sulfosalicyclic acid, which are prone to interaction with the sucrose or intermediates as compared with the methyl groups on p-toluenesulfonic acid.
The catalyst was recycled to test the reusability of the sulfonated carbon. After the reaction, the catalyst was filtered, washed with water, and then dried at 80 °C overnight. Then, fresh reactants and internal standard were added to perform the next cycle of experiment. As shown in Fig. 9, the ethyl acetate conversion slowly decreases from 21.9% to 15.5% after the recycling, indicating that the sulfonated carbon prepared by the hydrothermal route is relatively stable and could be reused in the ester hydrolysis reaction system. The sulfonated carbon suffers from severe deactivation problem in many studies. Although the stability of our sulfonated carbon is not the best, it surpasses that of many reported sulfonated carbons.30–32 The number of –SO3H groups on the carbon after the recycling test quantified via the cation-exchange process was 15.5 mmol g−1, which is 70.8% of that in the fresh catalyst. Similar percentages left after the recycling test for the conversion and number of –SO3H groups indicated that the decrease in conversion was primarily related to the leaching of the –SO3H groups, which could be identified from the XPS (Fig. S9, ESI†) and FTIR spectra (Fig. S10, ESI†). The sulfonated carbon is still primarily composed of amorphous carbon after the recycling test as shown in the XRD pattern because of the presence of the wide peak ranging from 10 to 30° (Fig. S11, ESI†).
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Fig. 9 Recycling test of SC-160-2.5 for the hydrolysis of ethyl acetate. Reaction conditions: 50 mg catalyst, 60 mL water, 600 μL 1,4-dioxane, ethyl acetate 4 mL, 60 °C, 24 h. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4nj03006k |
This journal is © The Royal Society of Chemistry and the Centre National de la Recherche Scientifique 2024 |