Jie
Qin‡
ab,
Yao
Lu‡
*a,
Wenjing
Liu
a,
Zhangli
Du
c,
Xiang
Li
a,
Tianpeng
Ding
c,
Jianghe
Feng
d,
Yong
Du
*b,
Qinfei
Ke
*b and
Xin
Wang
*e
aInternational School of Microelectronics, Dongguan University of Technology, Dongguan 523808, China. E-mail: luyao880813@126.com
bSchool of Materials Science and Engineering, Shanghai Institute of Technology, 100 Haiquan Road, Shanghai 201418, China. E-mail: ydu@sit.edu.cn; kqf@sit.edu.cn
cSchool of Physics, University of Electronic Science and Technology of China, Chengdu 518071, China
dShenzhen Institute of Advanced Electronic Materials, Shenzhen Institute of Advanced Technology, Chinese Academy of Sciences, Shenzhen 518055, China
eSongshan Lake Materials Laboratory, Dongguan 523808, China. E-mail: wangxin@sslab.org.cn
First published on 20th June 2024
Flexible thermoelectrics (TEs) offer immense potential for self-powering of wearable/implantable electronics. However, the trade-off between the flexibility and power factor of the materials has long been a challenge. Here, we report a nano-compositing strategy involving Ag2Se nanowire matrix and MXene nanosheet filler to well address this issue. The as-prepared composite film has a cross-dimensional structure consisting of crystalline Ag2Se grains and distinctive layered MXenes, which enables simultaneously rapid electron transport and high flexibility. The heterogeneous interfaces, pores and dislocations were attributed to enhanced carrier transport that favors the electrical conductivity. A film of such composite delivered a high power factor of 2125 μW m−1 K−2 at 300 K with only a 7% decrease in electrical conductivity after 3000 bending cycles, showing remarkable merits in both power conversion and flexibility. A six-leg TE generator constructed from the composite reached a maximum power density of 24.2 W m−2 at a temperature difference of ∼31 K, which is among the highest reported values in film-based TE generators. The as-assembled devices also showed sufficiently fast response to allow for solar TEs and TE sensing in addition to conventional wearable/portable energy harvesting and cooling.
In all inorganic TE materials, n-type β-Ag2Se is among the most studied ones thanks to its high power factor (PF = S2σ), low κ, and narrow energy gap (Eg ∼ 0.15 eV) near RT.11 An Ag2Se film deposited on a rigid glass substrate was reported to have a power factor of up to 2400 μW m−1 K−2,12 and an Ag2Se bulk sintered in a high-temperature quartz oven reaches 3520 μW m−1 K−2 at RT.13 While these high-efficiency heat-to-electricity conversions hold huge merits in powering wearable electronics, the flexibility of Ag2Se-based TE materials is yet to be improved to adapt to the necessary body movements. One effective strategy to improve the flexibility of Ag2Se is to composite it with conductive polymers, such as poly(3,4-ethylenedioxythiophene): polystyrene sulfonate (PEDOT:PSS), polyaniline, and poly(3-hexylthiophene). Our group has previously prepared a Ag2Se/Ag/PEDOT composite film with a high power factor and excellent flexibility (PF ∼ 1603 μW m−1 K−2 at 300 K and remaining ∼92% after 1000 bending cycles).14 Similarly, a good power factor and superior flexibility are also simultaneously achieved on the Ag2Se/Se/polypyrrole (PPy) composite film.15 Nevertheless, the relatively poor power factor of polymers somehow compromises the overall TE performance.
In addition to compositing with polymers, compositing with inorganic nanomaterials is also an effective strategy for producing flexible Ag2Se-based TE materials. An Ag2Se/Ag/CuAgSe composite film was reported to give an optimized power factor of 2231.5 μW m−1 K−2 at 300 K that can be maintained at 90% after 1000 bending cycles.16 Following this strategy, many other flexible high-performance nanocomposites such as SWCNTs/Ag2Se17 and Ag/Ag2Se18 have been prepared. In these attempts, new synthesis techniques such as impregnation have also been developed, which allow for the effortless transformation of ordinary fabrics or clothing into personalized TE devices.19
Over the vast selection of composite fillers, MXenes have gained increasing attention due to their unique properties, leading to extensive research in various domains, including energy storage, sensing, water purification, and electromagnetic interference shielding.20 Nevertheless, investigations into their potential applications in the realm of TEs have been somewhat limited. The distinctive 2D layered structure of MXenes holds significant promise for enhancing TE and mechanical properties of nanocomposites. Some MXenes have been reported to exhibit good conductivity and carrier mobility. For example, the Mo2TiC2Tx film was reported to deliver a conductivity of 1380 S cm−1, a carrier mobility of 2.85 cm2 V−1 s−1 and a power factor of 309 μW m−1 K−2 at 803 K.21
Despite the boosting effect of MXene in MXene/carbon,22 MXene/polymer,23 and MXene/inorganic24 TE nanocomposites, the possible synergistic effect with other dimensional materials especially one dimensional nano-fibers/wires as well as the optimal preparation strategy remain unresearched. This is very important in that cross-dimensional compositing has been shown to be promising to largely enhance the synergistic functionality, not only in the area of thermoelectrics,25,26 but also magnetics,27 electrochemistry,28 photocatalysis,29etc. With the aim of preparing multidimensional composites that acquire high TE performance and good flexibility, we incorporate trace 2D MXene nanosheets (NSs) into 1D Ag2Se nanowires (NWs) matrix, where MXene acts as a bridge to connect nanowires that strengthens the linkage while regulating carrier transportation. The straightforward and cost-effective fabrication method of the composite films involves a combination of feasible vacuum filtration and a hot-pressing process. The as-prepared composite films demonstrated excellent TE performance with a power factor of ∼2000 μW m−1 K−2 at 300 K that goes up to ∼3000 μW m−1 K−2 at 400 K. Prototypes of both traditional rectangle and novel circular TE devices have been assembled using the optimized films. The power output, cooling, solar-thermoelectric, and sensing capabilities were tested systematically, unequivocally confirming the exceptionally high TE performance and enormous potential for applications of our films in waste heat recovery, cooling, and sensing fields. The preparation of TE nanocomposites and the as-assembled devices demonstrates a promising pathway to achieve exceptional TE performance and high flexibility that makes possible potential applications in consumer products.
The crystalline structure of MXene, Ag2Se, and Ag2Se/MXene films were evaluated using XRD spectra as shown in Fig. 2a and S3.† All samples can be indexed well to the standard card of β-Ag2Se (JCPDF #24-1041) without obvious impurities, where the diffraction angles of 22.9°, 34.7°, 46.8°, and 48.6° correspond to the (002), (013), (004), and (014) crystal planes of β-Ag2Se, indicating the successful synthesis of β-Ag2Se. No peaks of MXene were detected in Ag2Se/MXene thin films with different MXene contents as no signal was found at around 6° for (002),30 which is likely due to the low content (<0.5 wt%) and relatively low intensity deriving from the low structure dimensions.31 After hot-pressing at 340 °C, the intensity of the characteristic peaks of (002), (004), (013), and (014) crystal planes increases significantly, indicating that the Ag2Se in the thin film has oriented growth along the (00l) and (01l) crystal planes, which is beneficial for enhancing the TE properties of the composites.18
Compared with the sample before hot-pressing (see ESI Fig. S4a–c†), the SEM images of MAS_0.1 show that the morphology of the composite film has significantly changed after hot-pressing (Fig. 2b and c). The Ag2Se NWs were sintered to form a relatively dense conductive network, which will be beneficial for improving carrier transport in the nanocomposites.32 It is worth noting that unusual columnar structures are still observed. To definitively understand the composition of this columnar structure, EDS detection was performed on this marked area (Fig. S4†). The EDS mappings show that Ag and Se are evenly distributed in this region, indicating that the composition of this columnar structure is Ag2Se. Noticeable oxygen was also detected on the surface, which may be due to the abundant –O and –OH in the MXene.20 The Mo and Ti elements were not detected probably due to the low MXene content (<0.5 wt%). EDS detection was performed on the hot-pressed MXene film (Fig. S5†), in which distinct Mo, Ti, C, O, F, and Al can be observed, and the trace Al could come from incomplete etching. Besides, the XPS analysis of MAS_0.1 (Fig. S6†) shows significant Ag, Se, Mo, Ti, O, and C elements, where Ag and Se elements originated from Ag2Se and Mo, Ti, C, and O primarily originated from MXene. The peaks of Mo 3d5/2, Mo 3d3/2, Ti 3d5/2, and Ti 3d3/2 can be attributed to the internal Mo–O, Mo–C, Ti–O, and Ti–C in MXene.30
A cross-sectional STEM sample of MAS_0.1 was prepared by the focused ion beam (FIB) method and the internal microstructure of the sample was characterized. The STEM image shows that the film has a porous microstructure (Fig. 2d). The corresponding EDS mapping contains elements Ag, Se, O, and Ti, suggesting the existence of Ag2Se and Mo2TiC2 (Fig. 2e). The STEM image of a boundary between Ag2Se and pores illustrates edge dislocations (Fig. 2f). In addition, an HRTEM image obtained along the direction of the [013] axis with a corresponding fast Fourier transform (FFT) image confirms the good crystallinity of β-Ag2Se, as shown in Fig. 2g (FFT in the inset).
The Ag2Se/MXene composite powder shows a typical nanowire structure, as shown in the SEM images in Fig. S7,† confirming the successful preparation of Ag2Se NWs (the SEM images of individual Ag2Se NWs and MXene films as depicted in Fig. S8†). Noteworthily, Ag2Se NW aggregation wraps on the surface of MXene NSs, which may produce a strong interaction between Ag2Se and MXene. The diameter of the as-prepared Ag2Se NWs is ∼150 nm with a length of a few micrometers, as shown by the TEM image in Fig. 2h. The high-resolution TEM (HRTEM) confirms the interplanar spacing to be 2.58 Å and 2.56 Å, corresponding to the (121) crystal plane of Ag2Se (Fig. 2i). The interplanar spacings, found to be 2.53 Å and 2.56 Å, correspond well to the (002) crystal plane of Mo2TiC2, as shown in Fig. 2j and k, which is in agreement with those in ref. 33.
The temperature-dependence of electrical conductivity, Seebeck coefficient, and power factor for hot-pressed Ag2Se/MXene films with varying MXene content was measured and the results are illustrated in Fig. 3a–c. The optimized hot-pressing pressure, temperature, and time are 10 MPa, 340 °C, and 0.5 h, respectively (Fig. S9 and S10†). As MXene content increases, the electrical conductivity of the composites initially increases and then decreases, reaching its maximum value at 0.1 wt%. The enhancement in electrical conductivity is primarily attributed to a significant increase in the carrier concentration n (σ = n × e × ν, where e and ν represent the electron charge and the carrier mobility, respectively), as indicated in Fig. 3d. However, as MXene content continues to increase, the MXene with a low carrier concentration shows a dominant effect and causes a rapid decrease in electrical conductivity for the composite films. Due to the recombination effects between holes and electrons, the concentration of Ag2Se and MXene within the composites gradually becomes the primary governing factor for the semi-conductivity. The Seebeck coefficient of the composite films introduced by MXene remains negative, indicating that electrons are the dominant charge carriers. The |S| of the composite films undergoes a significant reduction following the introduction of MXene and reaches an optimal value of 109 μV K−1 at an MXene addition of 0.1 wt%. It can be observed that |S| of MAS_0.1 is still larger than that of MAS_0.05. This phenomenon may be related to the possible energy filtering effect at the Ag2Se/MXene interface (Fig. 1), i.e. the low-energy electrons are blocked at the interface, while their high-energy counterparts can still effectively move, leading to some increase in |S|.37 However, with the increasing MXene content (0.2 wt%, 0.5 wt%, etc.), |S| exhibits an overall decreasing trend because of the dominant effect of p-type MXene.
![]() | ||
Fig. 1 Comprehensive flowchart and internal mechanism of the fabrication of Ag2Se/MXene flexible composite films and prototypical devices. |
To have an in-depth understanding of the carrier transport mechanism, we plotted the Pisarenko line based on the single-parabolic-band (SPB) model (Fig. 3e). The detailed calculation process of the SPB model is shown in ESI Note S3.1†. For a semiconductor, the relationship between |S| and carrier concentration can be described based on the Pisarenko relation:38,39
![]() | (1) |
![]() | ||
Fig. 3 Temperature dependence of the Ag2Se/MXene composites with different MXene contents: (a) electrical conductivity, (b) Seebeck coefficient, and (c) power factor. (d) Carrier concentration (n) and carrier mobility (ν) of the composites at different MXene concentrations. (e) Experimental data versus calculated plots of the Seebeck coefficient. The solid line connecting the scatter is predicted from a single parabolic band model, and m* is the density of states effective mass. (f) Comparison of the power factor, |S|, electrical conductivity, carrier concentration, and carrier mobility between the MAS_0.1 composite in this work and other reported flexible TE materials.32,34–36 |
For the MAS_0.1 sample, the electrical conductivity is initially measured to be 1797 S cm−1 at 300 K, which increases to 2675 S cm−1 as the temperature escalates to 400 K, and the Seebeck coefficient fluctuates slightly around −109 μV K−1 within the temperature range of 300 K to 400 K. Interestingly, both electrical conductivity and the Seebeck coefficient experience a substantial plunge as the temperature increases from 400 K to 420 K. This phenomenon is attributable to the phase transition of Ag2Se, which generally occurs near 407 K.32
To delve into the factors contributing to the remarkable TE properties of MAS_0.1, we conducted an analysis revealing the relationship between the variable carrier concentration and carrier mobility as a function of temperature (Fig. S12†). Obviously, the carrier concentration increases by ∼80% as the temperature increases from 300 to 420 K, while the carrier mobility initially increases before 380 K and then drops sharply as temperature further goes up. The change in the electrical conductivity and Seebeck coefficient with temperature can be explained by the Hall measurement results. The initial increase and the following drop of electrical conductivity with temperature are reflected in the expression σ = neν. Likewise, the Seebeck coefficient shows a similar trend that can be explained by eqn (1). Consequently, the power factor reaches 2125 μW m−1 K−2 at RT and peaks at 3109 μW m−1 K−2 at 400 K (Fig. 3c). This impressive performance is largely attributed to the distinct two-dimensional layered structure of trace MXene, which optimizes the carrier transport mechanism via a synergistic effect when composited with Ag2Se NWs. The demonstrated performance remains at the forefront level within Ag2Se-based flexible TE films and even rivals that of some Ag2Se bulk materials (the latter however lacks sufficient flexibility).40 Compared to other flexible TE films reported in the literature,32,34–36 MAS_0.1 exhibits a higher electrical conductivity, as shown in Fig. 3f. This nonetheless compensates for the negative effect of low |S| on TE performance, which is mainly attributed to the optimized carrier transport.
The measurement of in-plane thermal conductivity for thin films is a challenge, especially for a composite film supported on a nylon substrate. To this end, a combined investigation involving experimental testing and simulation was adopted to mitigate potential errors. Initially, a transient photo-electro-thermal (TPET) technique41 was employed to characterize the thermal diffusivity of the MAS_0.1 composite (ESI Note 3.2 and Fig. S13b†). The resultant thermal conductivity at 300 K was as low as 0.48 W mK−1, which can be attributed to the noteworthy influence of the organic nylon substrate. Simultaneously, we conducted a thermal conductivity calculation for MAS_0.1 using a series-parallel connected model, yielding an estimated maximum value of approximately 0.92 W m−1 K−1, and a comprehensive description of the calculation is displayed in the ESI Note S3.2†. Consequently, thermal conductivity for MAS_0.1 was estimated to be within the range of 0.48 to 0.92, with a corresponding ZT value of 0.59 to 1.33 at 300 K. The achieved ZT values bear comparison to those of certain inorganic bulk TE materials42,43 (Na-doped Bi2Te3, 1.03@300 K; Bi2Te2.7Se0.3, 1.42@RT) and establish a significant competitive advantage within the domain of flexible TE materials.32,44
For practical applications, flexible TE films must exhibit not only excellent TE performance, but also robust mechanical properties and good flexibility to withstand external forces and maintain stability. The mechanical properties of pristine nylon, hot-pressed nylon (HP_Nylon), MXene, Ag2Se, and MAS_0.1 films were evaluated and illustrated as stress–strain curves in Fig. 4a. The Ag2Se film displays a tensile strength of 42.0 MPa at a strain of approximately 16.1%. The MAS_0.1 composite film is much stronger than the Ag2Se film, with a tensile strength of 82.0 MPa and a strain of 22.1% (for more details see Fig. S14†). This higher mechanical performance of the MAS_0.1 film can be attributed to the reinforcing role of MXene nanosheets, which act as bridges to connect Ag2Se NWs. Furthermore, the Seebeck coefficient versus tensile strain of the MAS_0.1 film was tested (Fig. 4b), where the inset shows the photograph of the sample suffering from 20% tensile strain. The Seebeck coefficient of the film remains consistent as the tensile strain increases from 5% to 20%, thus ensuring the stability of the material in practical applications. These findings will demonstrate the potential and capability of the as-prepared Ag2Se/MXene composite film for wearable TE devices.
![]() | ||
Fig. 4 (a) Stress–strain curves of a nylon membrane before and after hot-pressing, MXene, Ag2Se, and MAS_0.1 films, with the Young's modulus shown in the inset. (b) The Seebeck coefficient of MAS_0.1 subjected to different tensile strains. The inset shows the photograph of MAS_0.1 with 20% tensile strain. (c) The σ/σ0 of MAS_0.1 when bent at a radius of 4 mm for different times. The inset shows a photograph of a typical bending test and σ/σ0 of MAS_0.1 after bending for 3000 cycles at different bending radii (r = 4, 5.5, 6.5, and 8.5 mm). (d) Comparison of flexibility between MAS_0.1 and other reported flexible TE materials.9,14,15,45–49 |
Flexibility of TE materials for wearable applications in real-life scenarios is fundamental, and thus the variance of electrical conductivity of MAS_0.1 in response to the number of bending cycles was evaluated, as demonstrated in Fig. 4c. Remarkably, the electrical conductivity remains very steady when the film is subjected to as many as 1000 bending cycles. Even after 3000 bending cycles, the composite can preserve approximately 92.9% of its original conductivity. Moreover, the alteration of electrical conductivity after 3000 cycles shows very minimal change at a much larger bending radius of 8.5 mm, as displayed in the inset of Fig. 4c. These results further illustrate the excellent flexibility of the composite film, which can be attributed to a combination of factors, including the inherent flexibility of the nylon membrane, the porous network nanostructure formed by hot-pressed Ag2Se NWs, and the synergistic interaction between the 2D MXene NSs and Ag2Se nanograins. Such exceptional flexibility plays a critical role in ensuring stability and longevity of the flexible TE composite film even under deformations (Fig. 4d).9,14,15,45–49
The MAS_0.1film was subjected to different degrees of compression (ΔL/L0), and its σ/σ0 was assessed (Fig. S15†). The test outcomes revealed a consistent σ/σ0 within the ΔL/L0 range of 0% to 40% compression, followed by a gradual decrease. Upon returning to its uncompressed state (ΔL/L0 = 0%), the σ/σ0 fully recovered to 100% of its initial value. Notably, we integrated MAS_0.1 as a wire within an electrical circuit to illuminate a small LED with success even under 80% compression (ΔL/L0 = 80%), which is mainly attributed to the outstanding flexibility of MAS_0.1.
To validate the ultrahigh TE performance and potential applications of the as-prepared nanomaterials, we assembled a six-leg f-TEG using the MAS_0.1 film (Fig. S16a and b†). The open-circuit voltage (Voc) of the f-TEG versus temperature difference (ΔT) is shown in Fig. 5a. The |S| of a TE leg is calculated to be ∼110.9 μV K−1 (Voc = N|S|ΔT, where N is the number of TE legs), which matches the measured value of the film with great precision (109 μV K−1). The current dependence of the output voltage (V) and power (P) at different ΔT is shown in Fig. 5b, where P is expressed as:
![]() | (2) |
![]() | (3) |
![]() | ||
Fig. 5 (a) Variation of Voc over time at different temperatures, with the inset graph depicting Vocversus ΔT. (b) Output voltage and power at different ΔT for an optimized f-TEG, and (c) comparison of corresponding PDmax with those of other f-TEGs.16,18,34,35,49,50 (d) Relationship between Voc and time when the device is touched with a finger, with a comparison of response levels and response times to relevant literature as shown in (e).30,51–57 (f) Relationship between ΔT generated by the f-TEG over time at different current intensities. (g) Variation of Voc over time for the fan-shaped f-TEG at different light intensities (0.8, 1.2, 1.6, and 2.4 sun). (h) Relationship between Voc over time when different positions on the fan-shaped f-TEG are touched with a finger, along with the corresponding average maximum voltage (i). |
By using a finger to touch one end of the six-leg f-TEG periodically, we obtained the response curve for 10 cycles (Fig. 5d). The response efficiency (Voc-1s/Voc-max) of the f-TEG is calculated to be 86% within 1 s (Fig. S17†). The fast response speed originated from the high carrier mobility of the MAS_0.1 film, which is mainly introduced by MXene (Fig. 3d). The response efficiency of our device is much faster compared with previous studies30,51–57 (Fig. 5e). The as-prepared f-TEG was further demonstrated in real-life scenarios by wearing it on the forearm, with one end in contact with the forearm as the hot end and the other end facing the ambient air as the cold end, where the two ends are separated by a layer of insulating material. The relationship between Voc and time was then tested under different conditions (sitting, walking, and running), as illustrated in Fig. S18a.† The average Voc values for sitting, walking, and running are 1.5, 2.3, and 4.2 mV. When the condition state changes, a noticeable increase in voltage is observed. The voltage change occurs in response to changes in body temperature as well as the present air convection.58
Our prepared flexible TE films have prospects not only in waste heat recovery but also in cooling and sensing. The parameters of ΔT and temperature at both ends of the device are crucial parameters for evaluating the heat dissipation performance of TE devices. Fig. 5f presents the variation of ΔT with time at different currents, with corresponding infrared thermal images shown in Fig. S19.† As time increases, ΔT initially increases rapidly and then stabilizes after a slight decrease, which becomes more pronounced at higher currents. At a current of 0.17 A, the ΔT can reach a peak value of 11.8 K and eventually stabilizes at around 10.7 K at 60 s. This is primarily due to the presence of certain internal resistance in the device, which leads to delayed dissipation of Joule heat.59
To showcase the diverse array of potential application domains and prospects for MAS_0.1, we assembled a square and a circular solar-TEG (ESI Note S1.6 and Fig. S16c and d†). By exposing the square device to light of varying intensities, we obtained the relationship between voltage and time. It is evident that with the increase in light intensity from 0.15 to 0.45 sun, the corresponding Voc increases from ∼0.3 to ∼1.0 mV (Fig. S18b†), primarily attributed to the significant difference in light absorption efficiency between TiO2 and MAS_0.1 (Fig. S20†). The output voltage reaches a maximum of 11 mV when radiated with 2.4 sun (Fig. 5g), having potential to power miniature sensors. The device also demonstrated excellent position-identifying capability. The time-dependent voltage curve at different finger-touching positions of the device (positions 1 to 5) was obtained and is shown in Fig. 5h and i. Different positions at the circular device show significantly different trends and magnitudes in output voltage, which allows us to identify the location of the heat source.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ta02249a |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2024 |