Designing the framework structure of noble-metal based nanoalloy catalysts driving redox electrocatalysis

Abstract

Noble metal-based nanoalloys (NAs) with different entropies have great potential in the field of energy and catalysis. However, it is still very difficult for the reported synthesis strategies to achieve the universal synthesis of small-sized alloys with controllable morphology. Here we develop a general synthesis strategy that combined cation exchange and spatial confinement (CESC). We used this method to construct a library with 21 NAs having low to high entropies. Importantly, we also demonstrate that the method can controllably achieve framing of almost all the NAs obtained, which can be realized by adjusting the amount of non-precious metals, despite the differences in the number of elements. Moreover, the CESC method showed outstanding ability to suppress the sintering of NAs and regulate the particle size of NAs. In the NA library, the framed PtCu/HCN as a redox electrocatalyst shows superior properties. For the methanol oxidation reaction (MOR), the specific and mass activities (7.02 mA cm⁻² and 2.81 A mg_Pt⁻¹) of PtCu/HCN show 28.1- and 13.4-fold enhancement compared to those of commercial Pt/C, and the peak current density is only attenuated by 5% after 50k seconds of chronoamperometry. For the hydrogen evolution reaction (HER), it can operate at ultralow overpotential (23.5 mV and 10 mA cm⁻²) for 150 h, far exceeding most of the reported catalysts. Moreover, the catalyst is capable of long-term hydrogen evolution at ultra-low overpotentials. Our work offers opportunities for synthesizing framed superfine noble metal-based NAs with different entropies.