Directional glycolysis of waste PET using deep eutectic solvents for preparation of aromatic-based polyurethane elastomers

Abstract

Glycolysis of waste polyethylene terephthalate (PET) is a green and high-value PET recovery approach, the product of which can be used as raw materials to prepare polyurethanes. Enhancing the conversion rate and monomer selectivity of PET glycolysis through the development of efficient catalysts is crucial for reducing both the energy consumption and operational costs associated with the process. In this study, a series of deep eutectic solvents (DESs) were synthesised based on L-proline (Pro) and its derivatives and used as catalysts for the glycolysis of PET using 1,4-butanediol (BDO). Under the optimized reaction conditions (5.0 g PET, 25.0 g BDO, 2 wt% Pro/Zn(Ac)₂ catalyst, 210 °C, 15 min and atmospheric pressure), PET was degraded completely, and the yield of monomeric bis(4-hydroxybutyl)terephthalate (BHBT) reached 67.1%. Based on the results of in situ-IR, ¹H NMR and density functional theory (DFT), the possible catalytic mechanism of DESs synergistically promoting PET depolymerization was proposed. Finally, aromatic-based polyurethane elastomers (PUEs) were prepared with PET glycolysis products bis(2-hydroxyethyl)terephthalate (BHET) and BHBT as chain extenders. Compared with the control group, the thermal and mechanical properties of aromatic-based PUEs were improved, which proved the feasibility of high value utilization of PET glycolysis products.