Saccharide formation by sustainable formose reaction using heterogeneous zeolite catalysts

Abstract

The formose reaction is a unique chemical reaction for the preparation of saccharides from formaldehyde, a single carbon compound. We applied zeolite materials as heterogeneous catalysts to the formose reaction. The simple addition of Linde type A zeolite containing calcium ions (Ca-LTA) to an aqueous solution of formaldehyde and glycolaldehyde produced saccharides at room temperature. A quantitative analysis performed by high-performance liquid chromatography revealed that triose, tetrose, pentose, and hexose saccharides were produced with few byproducts. Ca-LTA was recovered from the reaction mixture by filtration, and the retrieved zeolite was found to be reusable under the same conditions. The catalytic activity of Ca-LTA was higher than those of conventional calcium catalysts and other solid materials such as silica, alumina, and hydroxyapatite. Several other types of zeolites with different crystal structures and alkali/alkali-earth metal ions also showed catalytic activity for saccharide formation. Based on the analytical results obtained by infrared spectroscopy, temperature-programmed desorption profiles and NMR measurements, we propose a reaction mechanism in which C–C bond formation is promoted by the mild basicity of the oxygen atoms and acidity on the metal ions of the aluminosilicate on the zeolite surfaces with low SiO₂/Al₂O₃ ratios.