Metal–organic frameworks as hypergolic additives for hybrid rockets

Abstract

Hybrid rocket propulsion can contribute to reduce launch costs by simplifying engine design and operation. Hypergolic propellants, i.e. igniting spontaneously and immediately upon contact between fuel and oxidizer, further simplify system integration by removing the need for an ignition system. Such hybrid engines could also replace currently popular hypergolic propulsion approaches based on extremely toxic and carcinogenic hydrazines. Here we present the first demonstration for the use of hypergolic metal–organic frameworks (HMOFs) as additives to trigger hypergolic ignition in conventional paraffin-based hybrid engine fuels. HMOFS are a recently introduced class of stable and safe hypergolic materials, used here as a platform to bring readily tunable ignition and combustion properties to hydrocarbon fuels. We present an experimental investigation of the ignition delay (ID, the time from first contact with an oxidizer to ignition) of blends of HMOFs with paraffin, using White Fuming Nitric Acid (WFNA) as the oxidizer. The majority of measured IDs are under 10 ms, significantly below the upper limit of 50 ms required for functional hypergolic propellant, and within the ultrafast ignition range. A theoretical analysis of the performance of HMOFs-containing fuels in a hybrid launcher engine scenario also reveals the effect of the HMOF mass fraction on the specific impulse (I_sp) and density impulse (ρI_sp). The use of HMOFs to produce paraffin-based hypergolic fuels results in a slight decrease of the I_sp and ρI_sp compared to that of pure paraffin, similar to the effect observed with Ammonia Borane (AB), a popular hypergolic additive. HMOFs however have a much higher thermal stability, allowing for convenient mixing with hot liquid paraffin, making the manufacturing processes simpler and safer compared to other hypergolic additives such as AB.