Dimensionless evaluation and kinetics of rapid and ultradeep desulfurization of diesel fuel in an oscillatory baffled reactor

Abstract

The oxidative desulfurization (ODS) of dibenzothiophene in diesel fuel cut using a homogeneous liquid catalytic system in a novel reactor is presented. Hydrogen peroxide was the oxidizing agent and acetic acid was the liquid catalyst. The oxidation process was conducted in a meso-oscillatory baffled reactor (“mesoOBR”) under mild operating conditions: atmospheric pressure, and 60 to 80 °C. The reactor was operated over a range of residence times (1–3 min), and frequencies and amplitudes of oscillation, leading to oscillatory Reynolds numbers in the range 64–383, and net flow Reynolds numbers in the range 5 to 16. The results showed that dibenzothiophene (DBT) removal in the OBR was significantly higher than in conventional processes under the same conditions (pressure of 1 atm and temperature near room temperature). The maximum DBT conversion was 94%, which was achieved in 3 min at 4 Hz and 6 mm amplitude. A significant improvement in the removal efficiency of DBT was achieved in OBR within only 3 minutes compared to previous studies, which required at least a half-hour reaction time to achieve the same or less removal efficiency. A reaction kinetic model was developed using the optimum experimental results achieved in the OBR. The apparent reaction order was 1, with significantly low apparent activation energies (24.7–29.0 kJ mol⁻¹).