Ying Fan
Tay
a,
Mengyuan
Zhang
b,
Shuo
Zhang
b,
Stener
Lie
b,
Sing Yang
Chiam
c and
Lydia Helena
Wong
*b
aInstitute of Sustainability for Chemicals, Energy and Environment, A*STAR (Agency for Science, Technology and Research), 138635, Singapore
bSchool of Materials Science & Engineering, Nanyang Technological University, 50 Nanyang Ave, 639798, Singapore. E-mail: lydiawong@ntu.edu.sg
cInstitute of Materials Research and Engineering, A*STAR (Agency for Science, Technology and Research), 138635, Singapore
First published on 30th November 2023
Cu2ZnSnS4 (CZTS) is considered as one of the most promising photocathodes for photoelectrochemical (PEC) water splitting due to its suitable optoelectronic properties. However, its PEC performance and stability degrade due to the poor interface between buffer layer CdS and catalyst Pt. In this work, indium tin oxide (ITO) was investigated as a charge transfer and protective layer for the CZTS/CdS/Pt photocathode. The solution-processed CZTS thin film coated with a CdS/ITO double layer and Pt catalyst (CZTS/CdS/ITO/Pt) yielded a photocurrent of 29 mA cm−2 at 0 VRHE and an onset potential of 0.75 VRHE, which is significantly higher than that of the pristine CZTS/CdS/Pt photocathode. More importantly, the addition of the ITO layer was found to have a “recovery” effect that enables the CZTS/CdS/ITO/Pt photocathode to remain stable under photo-reducing conditions, as confirmed by dark linear sweep voltammetry runs after a stability test. Our results suggest that the improved photocurrent, onset potential, and recovery effect are probably attributed to the removal of phosphate ions adhering to the surface of the ITO layer and higher catalytic activity at the semiconductor/electrolyte surface by forming In–Pt and Sn–Pt interactions due to partial reduction of In and Sn on the ITO surface.
In terms of photocathodes, the material must have its conduction band minimum (CBM) positioned more cathodic than the water reduction potential to ensure photoelectrons have sufficient potential to reduce water and also p-type such that it produces electrons as minority carriers upon light irradiation.3 Many semiconductors have been investigated as absorber materials, such as p-Si,4,5 InP,6 GaP,7 Cu2O,8,9 Sb2Se3,10 and various copper-based chalcogenides materials such as CuInGaSe2 (CIGSe),11,12 CuInGaS2 (CIGS),13 Cu2ZnSnS4 (CZTS),14–17 CuGa3Se5,18,19 CuInS2,20,21 and Cu2BaSn (S, Se)4.22 Among them, CZTS has been regarded as a promising photocathode absorber due to its appropriate band edges with respect to the water reduction potential, a suitable band gap of around 1.5–1.6 eV which is capable of producing high current densities with sufficient overpotential to drive the water reduction reaction at higher onset potentials, and a good absorption coefficient.23 However, despite initially achieving a photocurrent of 9 mA cm−2 in its first application as a photocathode in 2010 by Yokoyama et al.,14 improvements in CZTS photocathodes have been limited. Most reported CZTS photocathodes in the literature exhibit onset potentials in the range of 0.6–0.7 VRHE and photocurrent below 20 mA cm−2.24 Furthermore, there have been no practical large-scale applications of CZTS”. This is largely due to two major factors: the stability of the photocathode in the electrolyte and the low photocurrent and onset potential.
The issue of stability has been a concern for photoelectrochemical configurations that interface semiconductors with electrolytes directly, mainly due to the requirement of a high ionic strength electrolyte for better charge conductivity.25,26 Additionally, the formation of a buried pn-junction for better charge separation necessitates an additional n-type buffer layer, further complicating the stability issue.14 According to a review by Bae et al., which evaluates most of the stability studies done on photocathodes, many of these photocathode stacks suffer from degradation under constant illumination, even at high reducing potentials of 0 VRHE.27 To address the stability issue, most photocathodes require a secondary protection layer to demonstrate hours of stability. Metal oxides such as TiO2,4,8,28–30 Al2O3,5,31 Nb2O5,32 HfO2,33,34 Ta2O5,35 RuO2,36,37 and WO3,38 sulphides such as In2S3,17 MoS2,39 and ZnS,15 metals such as Ti/Mo,40 Ti/Ni,41 and reduced graphene oxide42 have been used as protective layers. However, even with these protective layers, many still experience some form of degradation after the stability test. Furthermore, different stability results were reported even within similar protective layers.
In the case of copper chalcogenides, they are susceptible to self-oxidation of the n-type CdS layer caused by photogenerated holes and hydroxyl radicals,43,44 making it necessary to use overlayers to protect the photocathode stack. Most of the studies on CIGS and CZTS focus on using chemically inert layers such as TiO2, In2S3, and ZnS to prevent direct contact between CdS and the electrolyte. These overlayers serve to shield the corrosion-prone CdS layer and promote electron transport by introducing a secondary band bending as a type 2 heterojunction. Kumagi et al. also reported the use of Ti/Mo overlayers, which take advantage of the good electrical conductivity of the metal layers to promote electron transport while still protecting the CdS layer from the electrolyte.40 However, the performance of such photocathodes can also degrade due to the delamination of the Pt catalyst caused by poor adhesion, as reported by Koo et al. and our previous work.42,45 Therefore, overlayers must also provide good adhesion with the catalyst to maintain the catalytic activity of the photocathode stack.
In the field of the oxygen reduction reaction (ORR) in fuel cells, such catalyst binder overlayers are widely investigated. Various layers, such as aluminium zinc oxide (AZO), antimony-doped tin oxide (ATO), and indium tin oxide (ITO) have demonstrated good performance in this regard.46–48 Recently, Koo et al. utilized reduced graphene oxide as a conductive catalyst binder overlayer for photoelectrochemical cells used in water splitting and showed enhanced performance and stability of the CIGSe/CdS/rGO/Pt photocathode stack.42 ITO has also been studied as a catalyst binder for Pt in the ORR, showing improved onset potential and stability compared to carbon.46,49 Moreover, ITO has shown good electrical conductivity and transparency in the field of photovoltaics,50,51 making it an attractive material for utilization as an overlayer for the hydrogen evolution reaction (HER) photocathodes. This is in addition to its potential multifunctionality, serving as a protective layer for CdS, a charge transport layer, a catalyst binder, and an enhancer of catalyst activity. Therefore, in this study, we deposited an ITO conducting layer on top of our CZTS/CdS photocathode and subsequently Pt catalyst, demonstrating a significant increase in photocurrent and onset potential when compared to our pristine CZTS/CdS/Pt photocathode. We also suggested the formation of In–Pt and Sn–Pt bonds after Pt deposition based on X-ray photoelectron spectroscopy (XPS), which may explain the increase in catalytic activity and hence the performance of our photocathode. Our ITO layer was also effective in protecting and binding the Pt catalyst, as there was no degradation of photocurrent after an 8-hour stability test.
Following that, CdS was deposited on the CZTS thin film using the chemical bath method. The solution contains 0.025 mol L−1 of Cd(CH3COO)2, 0.375 mol L−1 of SC(NH2)2, and 8 mol L−1 NH4OH at 60 °C for 14 min. Indium tin oxide (ITO) was sputtered at room temperature with Ar pressure for 7 min at a sputtering power of 75 W. Lastly, Pt was deposited through photoelectrodeposition (PED) with an electrolyte of pH 9.5. Na2SO4 was used, and 200 μl of 1 mg Pt per ml H2PtCl6 was added to the electrolyte.
The X-ray diffraction data and scanning electron microscopy (SEM) of the thin films were performed using a Bruker D8 Advance and FESEM (JEOL, JSM-7600F).
The electrochemical impedance spectroscopy (EIS) (Nyquist and corresponding Bode plots) and Mott–Schottky measurements were conducted using an electrochemical workstation (Autolab PGSTAT302N). The amplitude of the sinusoidal wave was 0 mV, and the frequency range was from 100 kHz to 0.1 Hz. EIS spectra were further analysed with the Nova software package.
XPS measurements were carried out using a VG ESCALAB2201-XL instrument under a base pressure of <5 × 1010 mbar and equipped with a monochromatic Al Kα (1486.7 eV) X-ray source and a He I discharge lamp (21.2 eV) UV source.
The faradaic efficiency measurement was conducted using a PEC cell connected to an online gas chromatography system (Agilent 490 Micro GC gas analyzer equipped with an MS-5A column and a thermal conductivity detector) to detect H2 and O2 during PEC water splitting.
Transmission electron microscopy (TEM) analysis was performed using a JEOL 2010UHR transmission electron microscope with a 1k × 1k Gatan 794 MSC CCD camera.
In order to support and further elaborate on our hypothesis about the ITO and Pt interaction, we performed XPS, TEM, and impedance spectroscopy. The XPS spectra include the In 3d fitted peaks for CZTS/CdS/ITO before and after Pt (CZTS/CdS/ITO/Pt) and the Pt 4f peak for CZTS/CdS/ITO/Pt and CZTS/CdS/Pt, as shown in Fig. 2a and b separately. The XPS spectra are normalized to the total area to allow easy comparison between peak positions. For CZTS/CdS/ITO, the In 3d is fitted with three components, 443.93 eV, 444.77 eV, and 445.35 eV. The first two components are assigned to indium oxide (In2O3) and indium hydroxide, while the last component is unassigned and may be due to surface contaminants.56 For CZTS/CdS/ITO/Pt, a clear shoulder at a lower binding energy is observed, and three components are used to fit the spectra with binding energies of 443.12 eV, 443.97 eV, and 444.77 eV. The last two components (443.97 eV and 444.77 eV) are assigned to indium oxide and indium hydroxide, similarly to that of CZTS/CdS/ITO. However, the first component at 443.12 eV is not detected for CZTS/CdS/ITO, indicating a new chemical environment that is less electron-withdrawing forming around In when Pt is photoelectrodeposited on ITO. The full width at half maximum of this new component is also smaller than those assigned to In2O3 (0.8 eV vs. 1.2 eV) which suggests that the new phase of In is more metallic based on earlier reports.56 A similar lower binding energy shoulder is also observed in the Sn 3d spectra after Pt deposition (Fig. S4†), which suggests that it may be the partially reduced metallic Sn. The O1s XPS spectra are fitted with four components: 529.42 eV, 530.45 eV, 531.32 eV, and 532.14 eV (Fig. S5†). The first two components (529.42 eV and 530.45 eV) are assigned to oxygen in the In2O3 lattice, with the higher binding energy component corresponding to oxygen adjacent to oxygen-deficient positions. For the other two components (531.32 eV and 532.14 eV), the lower binding energy component is assigned to surface hydroxide or oxyhydroxide, while the other is due to oxygen contaminants.56 A significant drop in lattice O in In2O3 is observed after Pt photoelectrodeposition, suggesting that oxygen is lost when Pt interacts with In. These observations were not observed in our control experiment where Pt was sputtered instead of photoelectrodeposited (Fig. S6†).
Based on this information, we suggest that the shifts mentioned above result from the loss of oxygen atoms which are coordinated to Indium through the formation of a bond between In and Pt (O–In–Pt). This hypothesis is supported by the Pt 4f XPS peak shifting towards lower binding energy upon the photoelectrodeposition of Pt on ITO (Fig. 2b), as compared to CdS, due to S (Cd–S–Pt) having a more pronounced withdrawing effect compared to In (O–In–Pt). Previous studies have also reported similar findings in which the activity of the ORR increased due to electron transfer between In and Pt or the alloying.57 Furthermore, the interaction between Sn and Pt has also been reported to enhance the activity of Pt for the same ORR application.46,58 In our work, we observed an increase in catalytic activity when Pt is bonded to In as compared to S, as shown by the dark current measurement in Fig. S7,† where the dark current of CZTS/CdS/ITO/Pt requires lower overpotentials to achieve higher currents compared to CZTS/CdS/Pt. This increase in catalytic activity may be due to the reported synergistic effect between In and Pt, which complements the advantages of using ITO as a charge transport layer.
Subsequently, the impact of the interaction between ITO and Pt on morphology is illustrated through TEM images of CZTS/CdS/ITO before and after Pt electrodeposition, as presented in Fig. 2c and d, respectively. Based on the STEM images in Fig. 2c and the TEM EDX line scan (Fig. S8†), the thickness of CdS grown by chemical bath deposition (CBD) is estimated to be around 20 nm, while the sputtered ITO layer is around 80 nm, with its amorphous structure observed by XRD (Fig. S9†). The atomic ratio of ITO is determined by XPS to be relatively similar to stoichiometric In2O3 with 10% Sn doping relative to In (Table S1†). After Pt photoelectrodeposition, the thickness of the ITO layer decreased to 50 nm, and an intermixing layer with Pt at the interface of approximately 20 nm was observed (Fig. 2d). In addition, Pt nanoparticles with a diameter of around 40 nm were uniformly distributed on the surface of the intermixed layer.
To gain deeper insights into the charge transfer mechanism, we constructed electrochemical impedance Nyquist plots for CZTS/CdS/Pt and CZTS/CdS/ITO/Pt at various applied potentials under AM 1.5G illumination, as depicted in Fig. 3a and b. The extracted charge transfer resistance (Rct) and capacitance are plotted against applied potential (Mott–Schottky) in Fig. 3c and d, respectively. The Mott–Schottky plot in Fig. 3d shows a similar positive slope for both CZTS/CdS/Pt and CZTS/CdS/ITO/Pt, indicating that the probing depletion region is n-type, most probably associated with the CdS layer. From the extracted Rct, we observed that with the introduction of ITO between CdS and Pt, the Rct clearly decreases by 1 to 2 orders of magnitude, indicating an improvement in charge transfer to the electrolyte, which may result from better catalytic efficiency or improved charge transport from CdS to the Pt due to the presence of the ITO layer. Furthermore, when comparing the trend of Rct with applied potential, for CZTS/CdS/ITO/Pt, the Rct decreases linearly with applied cathodic potential, which is consistent with the behavior of a photocathode. However, for CZTS/CdS/Pt, the resistance first increases to a maximum at 0.15 VRHE, then decreases to a minimum at 0 VRHE with increasing cathodic potential applied. Applying cathodic potentials should increase the depletion width and increase band bending, allowing more charges to reach the semiconductor/electrolyte junction. This suggests that there is some sort of limiting factor in CZTS/CdS/Pt that prevents charge transfer to the electrolyte in the applied potential range of 0.40 VRHE to 0.15 VRHE, hence limiting the performance of the CZTS/CdS/Pt photocathode. This is also supported by the open circuit potential measurement of CZTS/CdS/Pt and CZTS/CdS/ITO/Pt (Fig. S10†), where CZTS/CdS/Pt shows a more gradual decrease in open circuit voltage upon turning off illumination, indicating a slower release of charges from trap states. This limitation might be attributed to the presence of defect levels at the CdS/Pt interface, as supported by OCP decay and also by the current density–voltage hysteresis, which prevents the band levels of CZTS/CdS from being equilibrated with the electrolyte. This finding shed light on one of the limitations of the CZTS/CdS/Pt photocathode in the absence of an intermediate charge transport layer. Another observation is the much higher illuminated open circuit voltage of CZTS/CdS/ITO/Pt (0.4 V) compared to CZTS/CdS/Pt (0.1 V) which indicates the presence of an additional heterojunction formed between CdS and ITO. However, we observed the work function of ITO and CdS to be similar (Fig. S11†), suggesting that additional heterojunction formation should not be the reason for the improved charge transport. In addition to enhancing catalytic activity and photocathode performance, we investigated the impact of ITO on the stability of the photocathode. Fig. 4a illustrates the current–time curve of CZTS/CdS/ITO/Pt in a 1 M K2HPO4/KH2PO4 (pH 7) solution under solar-simulated AM 1.5G irradiation at an applied bias of 0 VRHE for a duration of 12 hours. The stability test was conducted at 2-hour intervals. After 2 hours of continuous light irradiation and applied bias, the light irradiation and bias were switched off, and three linear sweep voltammetry (LSV) sweeps were performed. The LSV was conducted in the anodic direction from −0.2 VRHE to 0.8 VRHE under dark conditions, as shown in Fig. S12.† A change in the shape of the current density–potential curve is observed at both high potential (0.5–0.8 VRHE) and low potential (0 VRHE), as indicated by the red circles. This change may be indicative of a similar desorption process observed by Ramaker et al.59 The faradaic efficiency is close to 100% as shown in Fig. S13,† where the time–course curve for H2 production for CZTS/CdS/ITO/Pt follows close to the time–course curve for e−/2.59 Following the recovery LSV sweeps, the photocurrent was able to return to its original value, despite decreasing to 64% of its initial value after the 2-hour stability test (Fig. 4b). This recovery effect was also supported by scanning electron microscopy (SEM) images, where CZTS/CdS/ITO/Pt subjected to regular anodic LSV sweeps (Fig. 4c) appeared pristine and significantly different from a similar sample without such treatment (Fig. 4d). The sample without the recovery treatment seemed to be covered by a layer of particles, approximately 100 nm in size, after the stability test. These particles may consist of phosphate and potassium ions, as indicated by the SEM EDX results (Fig. S14†). Almost no potassium (K) and phosphorus (P) were detected for the sample subjected to the recovery LSV sweep (within the confidence margin). This suggests that the presence of K+ and PO43− on the surface may hinder the transport of electrons from Pt to the electrolyte, leading to the initial decrease in photocurrent. Furthermore, the implemented recovery LSV sweep was effective in removing this layer, implying that the adhesion of K+ and PO43− is a surface adhesion. This surface adhesion is further supported by the observation when CZTS/CdS/ITO/Pt was immersed in a K2HPO4/KH2PO4 solution overnight, exhibited a similar layer coating its surface in SEM images and a corresponding decrease in photocurrent in current density–potential curves (Fig. S15†).
However, when we applied similar recovery LSV sweeps to a CZTS photocathode without the ITO layer during a similar stability test (Fig. 4e), we observed that the photocurrent could not be restored, and the overall photocurrent continued to decrease over time (Fig. 4e). Additionally, the dark LSV recovery sweep caused the maximum photocurrent at 0 VRHE to decrease further (Fig. 4f), suggesting that the degradation process of CZTS/CdS/Pt involves not only the surface adhesion of K+ and PO43− but also another mechanism that cannot be rectified through such LSV sweeps. This type of degradation induced by the phosphate buffer electrolyte has been documented for other materials, such as BiVO4,60,61 where it is attributed to dissolution, particularly under conditions of high pH, bias, and illumination. Interestingly, it has also been shown to enhance stability for materials like Fe2O3, as it prevents the accumulation of photogenerated holes on the surface of Fe2O3.62 This implies that the stability of the material in a potassium phosphate buffer is linked to the stability of the complex formed at the semiconductor/electrolyte interface. In the context of the CZTS photocathode featuring an ITO overlayer, our observations point to performance degradation during the stability test under illumination (see Fig. 4a) primarily arising from the adhesion of K+ and PO43− on the surface of ITO/Pt ions to the surface of ITO/Pt. Since dissolution processes are not involved, the impairment of photocurrent can be attributed to the physical adhesion of these ions to the surface. In contrast, for CZTS photocathodes lacking an ITO layer, after the stability test, the photocurrent does not recover to its original value when dark LSV is conducted. This phenomenon may be linked to changes in the chemical environment surrounding the CdS layer.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3ta05227c |
This journal is © The Royal Society of Chemistry 2023 |