Ning
Sun‡
a,
Xiang
An‡
b,
Jianye
Gong
a,
Yingying
Zheng
b,
Lubing
Bai
b,
Huaqiang
Gong
b,
Yahui
Zhang
b,
Mingjian
Ni
b,
Zhiqiang
Zhuo
b,
Chuanxin
Wei
c,
Man
Xu
c,
Jianguo
Wang
*a,
Yamin
Han
*b,
Wei
Huang
abc and
Jinyi
Lin
*b
aCountry College of Chemistry and Chemical Engineering, Inner Mongolia Key Laboratory of Fine Organic Synthesis, Inner Mongolia University, Hohhot 010021, China. E-mail: wangjg@iccas.as.cn
bState Key Laboratory of Organic Electronics and Information Displays, Nanjing University of Posts and Telecommunications, Nanjing 210023, China. E-mail: iamymhan@njtech.edu.cn; iamjylin@njtech.edu.cn
cKey Laboratory of Flexible Electronics (KLOFE) & Institute of Advanced Materials (IAM), Nanjing Tech University (NanjingTech), Nanjing 211816, China
First published on 13th February 2024
Due to their rigid and plane conjugated skeletons, small molecular semiconductors always present irreversible brittle properties in the nano-film state, which is not conducive to deformation and operation stability in flexible optoelectronic devices. Herein, we proposed a universal side-chain cross-linkable strategy to construct a dynamic network structure of a small molecular semiconductor (F-3OCm) to improve the deformation tolerance for the fabrication of flexible optoelectronic devices. First, model F-3OCm cross-linked films were obtained by thermal annealing, which presented perfect solvent resistance. Compared to control F-3OEt, F-3OCm cross-linked films displayed viscoelastic behavior with low Young's modulus. Additionally, the tensile fracture rates of F-3OCm cross-linked films are enhanced to ∼20% without obvious cracks, indicating the excellent intrinsic stretchability with excellent deformation stability. In addition, these stretchable films present not only efficient emission behavior with a PLQY of ∼50% but also have deep-blue emission with tension-ratio-independent color purity. Finally, flexible organic light-emitting diodes (OLEDs) based on the F-3OCm cross-linked films present excellent deformation stability, associated with their intrinsically stretchabilty. Therefore, the side-chain cross-linkage strategy is a promising approach for designing intrinsically stretchable small molecular semiconductor films for flexible electronics.
In general, establishing an energy dissipation centre is crucial for enhancing the capacity of organic conjugated molecules to resist device deformation in flexible electronics.7,16,22,28–32 It is well known that the interpenetration and entanglement of conjugated polymeric chains presents the potential for intrinsic stretchability in the solid state.3,12,22,28,31,33–38 As an alternative to π-conjugated polymers, small-molecule semiconductors are easily synthesized and functionalized with a definite chemical structure, which endows the materials with unique physical, chemical and photoelectric properties.28,39–43 However, small molecules mainly tend to self-assemble and densely pack together, which may cause brittle fracture behaviour in their deposited thin films.39,40,44,45 Additionally, although the introduction of a flexible side chain may allow for the proper viscosity to obtain excellent solution -process ability for the fabrication of optoelectronic devices, the relatively loose and isolated intermolecular arrangement also causes the easy tensile failure of nano-films.18,46–48 It is extremely impossible to fabricate a flexible electronic device with excellent deformation stability based on small-molecule semiconductors.16,47,49 Herein, we propose a universal side-chain cross-linking strategy to obtain intrinsically stretchable small-molecule films with anti-deformation ability for solution-processed flexible organic light-emitting diodes (OLEDs). First, a model small-molecule emitter, F-3OCm with three cross-linkable styrene units is designed and prepared, together with F-3OEt as a control, as shown in Fig. 1. More interestingly, compared to extremely brittle F-3OEt and F-3OCm pristine films, the F-3OCm cross-linked film showed excellent intrinsically stretchability with a tensile rate of ∼20% and efficient emission behaviour with a PLQY of ∼50%. Additionally, stretchable F-3OCm films also show a low Young's modulus with excellent recoverability, according to the nanoindentation measurement. Finally, this cross-linked emissive layer also presents excellent device deformation stability in flexible OLEDs.
In general, intrinsically flexible nano-films always show excellent deformation stability under stress. Subsequently, we also tried to obtain substrate-free films of the two emitters via the stripping method.51 It should be noted that the key step was dissolving the substrate PEDOT:PSS layer in water and further separating emission films in the water.51 In this procedure, brittle independent nano-films are easily broken on the surface of water due to the internal surface stress. As expected, the F-3OCm and F-3OEt pristine films cannot be easily obtained via this method due to their intrinsic brittleness. More interestingly, the annealed F-3OCm films obtained via thermal treatment at 140 °C and 180 °C were achieved via this conventional stripping method. Additionally, the pristine films of F-3OEt and F-3OCm were directly dissolved in common organic solvents, such as toluene and dichloromethane (Fig. S10 and Movies S1, S2, ESI†). As expected, the F-3OCm annealed films completely maintained the film morphology after being immersed in toluene (Fig. 1e). The difference between them was that the annealed F-3OCm film obtained at 140 °C showed a slightly more obvious degree of shrinkage in toluene solvent than the film obtained at 180 °C. Additionally, dissolved F-3OCm molecules in toluene present blue emission under irradiation with a 360-nm ultraviolet lamp (Fig. S10 and Movies S3, S4, ESI†). F-3OCm films with different degrees of crosslinking can be obtained by controlling the thermal annealing temperature. Therefore, the substrate-free annealed F-3OCm films with excellent solvent resistance also supported the formation of a cross-linked network, which is a key factor to obtain stretchability.
Film morphology is a key parameter to improve the optoelectronic properties and stretching behavior of spin-coated active nano-films.34 Therefore, optical microscopy and atomic force microscopy (AFM) measurements were explored to further reveal the surface morphology of the pristine and annealed F-3OCm films, together with the that of the pristine F-3OEt film. First, the optical microscopy images clearly showed that all four films displayed a smooth surface morphology. All films also exhibited uniform and efficient deep-blue emission under ultraviolet lamp irradiation, further confirming the excellent smooth morphology (Fig. 2a and Fig. S11, ESI†). More interestingly, as shown in AFM images in Fig. 2a, the pristine F-3OCm and F-3OEt films have a smooth film morphology with an extremely small roughness (Rq: 0.298 nm, Ra: 0.231 nm for F-3OCm, Rq: 0.274 nm, Ra: 0.218 nm for F-3OEt). The surface morphology of F-3OCm was slightly rougher after thermal annealing at 140 °C and 180 °C (Rq: 1.724 nm, Ra: 1.374 nm for the F-3OCm film annealed at 140 °C, Rq: 2.251 nm, Ra: 1.790 nm for the F-3OCm film annealed at 180 °C). In addition, to further verify the solvent resistance of the annealed cross-linked F-3OCm film, toluene was dropped onto the annealed film to explore the effect of secondary spin-coating processing on the film morphology. The experimental results perfectly verified the solvent resistance of crosslinked F-3OCm films annealed at 140 °C and 180 °C. Compared to the annealed film obtained at 180 °C, the film thickness was slightly decreased after the secondary spin-coating processing for the film obtained using thermal treatment at 180 °C (Fig. S12, ESI†). More interestingly, the surface morphology of the crosslinked film was improved to some extent after a second coating processing with toluene. In summary, the crosslinked F-3OCm film presents an excellent and uniform surface morphology without obvious defect structures, which is essential for the enhancement of its stretchability and emission behavior for the fabrication of flexible optoelectronic devices.
Then, to describe the stretchability properties of the cross-linked F-3OCm films, the spin-coated films were transferred to a PDMS substrate, and their tensile properties were visually measured using a biaxial tensile test. The surface cracks in the films were observed under optical microscopic measurements. In the initial state, the surface of the film is smooth without obvious cracks (Fig. 2a and Fig. S13, ESI†). When the films were slowly stretched to 4%, the pristine F-3OCm and F-3OEt films, which were even annealed at 60 °C (to remove the residual solvent), began to show a large number of obvious cracks. As expected, the tensile properties of the F-3OCm films obtained by thermal annealing at 140 °C and 180 °C were greatly improved. The crack point of the film cross-linked at 140 °C appeared only when it was slowly stretched to 12%, and the cracks grew slowly as the stretching continued. The stretchability properties of the crosslinked F-3OCm films obtained after thermal annealing at 180 °C are better, with cracks only appearing when the strain is 16%. Therefore, the side-chain crosslinking behaviour of small-molecule emitters can greatly improve their stretchability properties in the thin-film state. In addition, SEM images clearly showed that the fracture surface of the pristine F-3OCm film after stretch processing is flat and smooth, suggesting obvious brittle fracture properties (Fig. 2b).22,36 The tensile fracture surface of the cross-linked film obtained by thermal annealing at 180 °C was rough and cracked, showing ductile fracture (Fig. 2c). In our assumption, F-3OCm and F-3OEt molecules are in the individual state in the pristine films, which may result in the brittle fracture under tensile processing. Interestingly, the intermolecular network that appeared in the cross-linked F-3OCm film can dissipate this external stress energy to resist physical deformation, which may improve its stretchability. Therefore, the introduction of side-chain cross-linked groups into small-molecule compounds is helpful to substantially improve their stretchability properties in the film state.
Finally, the quantitative mechanical properties of the F-3OEt and F-3OCm films were explored via nano-indentation in two operation modes, namely, constant displacement rate mode and constant loading rate mode.22,38 As shown in Fig. 2d, e and Fig. S14, S15 (ESI†), the maximum load (Pmax) of the pristine F-3OCm film and the F-3OCm films annealed at 140 °C and 180 °C are 33, 31 and 32 μN, respectively. From the two modes of nanoindentation testing, it can be clearly found that the pristine F-3OEt and F-3OCm films displayed different mechanical behaviours, while both the crosslinked annealed films show similar mechanical behaviours. The pristine F-3OCm film showed different unloading behaviour under constant loading rate mode. In the process of gradually removing external force, residual strain still occurs, showing typical deformation behaviour (Fig. S16, ESI†). Additionally, the cross-linked F-3OCm films have similar hardness, but the cross-linked film obtained through treatment at 180 °C has a higher Young's modulus. The Young's modulus under constant displacement rate mode is 3.00 GPa for the F-3OCm film annealed at 140 °C but increases to 3.46 GPa for the F-3OCm film annealed at 180 °C. F-3OEt has the highest Young's modulus (48.65 Gpa) and hardness (6.95 Gpa), indicating its brittleness and rigidity(Table S1, ESI†). It is noteworthy that the F-3OCm films annealed at 140 °C and 180 °C showed mechanical relaxation during the retention process, reflecting their slightly viscoelastic properties (Fig. 2d and e). Furthermore, the three-parameter model was used here to fit the stress relaxation and creep behaviour under the two modes, respectively. The model provided further parameters P0 and P1 (5.38 and 21.30 μN for the F-3OCm film annealed at 140 °C and 4.30 and 24.19 μN for the F-3Ocm film annealed at 180 °C), which can characterize their viscoelasticity and elasticity, as well as the displacement D0 caused by viscoelasticity under pressure and the displacement D1 caused by elastic deformation and structural damage under pressure (Table S2 and Fig. S17, ESI†). The elasticity contributes to the real displacement, D1′. D1′ is obtained from D1 minus the unrecoverable form variable of the constant loading rate mode. According to obtained parameter data, ratios P1:P0 (5.63) and D1′:D0 (7.85) for the F-3OCm film annealed at 180 °C are both larger than those of the film annealed at 140 °C (3.96 for P1:P0 and 6.76 for D1′:D0), indicating that the crosslinked film annealed at higher temperature has greater elasticity and viscoelasticity, consistent with previous conclusions. All above observations effectively support the intrinsic viscoelasticity of the F-3OCm cross-linked films, which also enables them to have excellent stretching behaviour.
Next, the optical properties of F-3OEt and F-3OCm in solution and thin films were systematically explored to investigate their photophysical properties. As shown in Fig. 3, the UV-vis absorption and emission spectra of diluted F-3OCm and F-3OEt solutions are basically identical due to their similar conjugated backbone structures. The maximum absorption peak is estimated to be located at about 337 nm. Additionally, the PL spectra of the two diluted solutions consisted of three emission peaks at 375 nm, 393 nm and 412 nm, respectively, indicating single-molecule emission behavior (Fig. S18, ESI†). Surprisingly, the absorption and emission spectra of the pristine F-3OCm and F-3OEt films differ considerably from the solution-state ones. As shown in Fig. S11 (ESI†), the pristine F-3OCm and F-3OEt films showed efficient and uniform ultra-deep-blue emission. The maximum absorption peak of the F-3OCm and F-3OEt film was located at about 343 nm. However, the main fluorescence emission peaks of F-3OCm are 405 nm and 427 nm, together with two shoulder emission peaks at 385 nm and 451 nm. The PL spectra of the spin-coated F-3OEt films consisted of two emission peaks at 381 nm and 401 nm and shoulder peaks at 417 nm and 445 nm. Besides, 3D PL mapping analysis confirmed this assumption. It is noteworthy that the annealed F-3OCm and F-3OEt films also exhibited the same photophysical behavior as the pristine films (Fig. 3a, b and Fig. S19, ESI†), indicating their excellent spectral stability toward temperature. All the pristine and annealed F-3OCm and F-3OEt films displayed deep-blue emission. More interestingly, there is weak intermolecular aggregation in the F-3OCm film, which may reasonably explain the slightly stronger emission intensity at the 0–1 emission band compared to the 0–0 band. To verify the above conjecture, the intermolecular aggregation-dependent emission of F-3OCm and F-3OEt were explored via the addition of the poor solvent water (H2O) in THF solution (Fig. 3c). The emission behavior of the dilute THF solution of F-3OCm is similar to that of F-3OEt. Compared to the similar emission spectrum profile of F-3OEt, the intensity ratio of the 0–1/0–0 band emission increases after adding H2O, also confirming the intermolecular aggregation in the film state. In addition, as presented in Fig. S20 (ESI†), the fluorescence lifetimes of the dilute solutions of F-3OCm and F-3OEt at 420 nm were estimated to be about 900 ps, but decreased to 600–800 ps for the pristine films. The fluorescence lifetime corresponding to the three emission peaks of the pristine F-3OEt film was completely different, which indicates that F-3OEt has more than one luminous center in the film state. The fluorescence lifetimes of the pristine and annealed films of F-3OCm were similar; the annealed F-3OCm film also had a similar lifetime with a value of 600–800 ps. In addition, the dilute solutions of F-3OCm and F-3OEt had relatively high PLQY of 97.2% and 97.1%, respectively. However, this value was seriously reduced to about 30% for the pristine F-3OEt films (Fig. 3d and Table S3, ESI†). More interestingly, the pristine and annealed F-3OCm films also showed robust deep-blue emission with PLQY values of 57.6% and 46.9%. In addition, we further investigated the effect of stretching rate on the luminescence behavior of the crosslinked F-3OCm films. The fluorescence emission intensity of the F-3OCm films annealed at 140 °C and 180 °C gradually decreased with increasing tensile ratio, while the emission peak wavelength was basically unchanged, also suggesting excellent deep-blue emission (Fig. 3e and f). Therefore, the stretchable cross-linked F-3OCm film presents efficient and stable deep-blue emission.
As discussed above, the crosslinked F-3OCm film simultaneously presents robust emission behaviour and stretchability, which are crucial for the construction of flexible OLEDs with excellent deformation stability. Therefore, we further fabricated flexible OLEDs to check this assumption. First, the highest occupied orbital (HOMO) and the lowest vacant orbital (LUMO) of F-3OCm and F-3OEt were determined to be −5.33 eV and −2.37 eV and −5.33 eV and −2.34 eV, respectively, from CV curves (Fig. S22, ESI†). Preliminary flexible OLEDs were prepared on a flexible PI substrate with the configuration ITO/PEDOT:PSS/EML (F-3OCm or F-3OEt)/TPBi/LiF/Al. As expected, F-3OEt-based flexible OLEDs were prone to failure during the bending process, which is related to the brittle and crack properties of luminescent layer (Movie S5, ESI†), while corresponding F-3OCm-based flexible OLEDs had good bendability. The uncontrollable interlayer forces in the flexible OLEDs based on the F-3OCm cross-linked films under device deformation have a slight influence on the device performance. Therefore, this type of flexible OLEDs has better bendability and luminous uniformity (illustration in Fig. 4c and Movies S6–S8, ESI†). Furthermore, we separated the luminescence layer and hole transport layer of the flexible OLEDs to explore the film morphology of the luminescence layer after repeated bending. In the initial state, the emission layers of F-3OCm and F-3OEt present smooth surface morphologies (Fig. S23 and S24, ESI†). However, after the cyclic processing of the flexible OLEDs, the F-3OEt layers showed obvious black lines in the fluorescence microscopic (FLM) image, associated with the crack formation. The white streaks that appeared in the FLM images of the aged cross-linked F-3OCm films are caused by uneven forces inside and outside the luminescence layer during bending of the flexible device (Fig. 4b), consistent with SEM results. As shown in SEM images displayed in Fig. 4c, a large number of mirco-cracks are clearly observed in the F-3OEt emission layer after 50 cycles of bending the flexible OLEDs up and down, which is the major reason for device fractures. However, it should be noted that a continuous and uniform film morphology with a series of wrinkles appeared in the cross-linked F-3OCm films under same experimental conditions. This excellent deformation stability also reasonably explains the excellent deformation operation of the flexible F-3OCm-based OLEDs.16
In the luminance–voltage curves displayed in Fig. 4 and Fig. 25–26 (ESI†), the brightness of OLED devices on flexible substrates was compared with those on glass substrates. Rigid OLEDs based on the pristine F-3OCm film and the F-3OCm films annealed at 140 °C and 180 °C had a maximum luminance of 126.5, 264.9 and 242.8 cd m−2, but the maximum luminance decreased to 75 cd m−2 for the F-3OEt-based OLEDs (Fig. S26 and Table S4, ESI†). Likewise, the maximum brightness for the flexible devices were also similar, with values of 162.0, 296.2 and 242.4 cd m−2 for the pristine F-3OCm film and the F-3OCm films annealed at 140 °C and 180 °C, and a value of 17.8 cd m−2 for the F-3OEt ones (Fig. 4d and Fig. S27, Table S4, ESI†). It is noteworthy that the current efficiency (C.E.) and external quantum efficiency (EQE) of the flexible devices based on F-3OCm annealed films are maintained at nearly 45%. The C.E. of the device based on the F-3OCm film annealed at 140 °C decreases from 0.537 cd A−1 to 0.262 cd A−1, and the EQE decreases from 0.434% to 0.211%; this tendency is also observed for the annealed film obtained at 180 °C (Fig. 4e and Table S4, ESI†). The AFM morphology clearly shows that F-3OEt has more holes but a continuous and uniform surface compared to the F-3OCm emission layer, which seriously reduces the performance of the device (Fig. 4f). OLEDs based on F-3OEt exhibited blue-color emission, similar to the photoluminescence. Surprisingly, OLEDs based on F-3OCm show white-light emission, with the corresponding EL spectrum consisting of two-band emission in the deep-blue and green region, namely, a 400–450 nm band and a new emission at 500–700 nm. To explore the factor responsible for emission at long-wavelength, a small amount of a free-radical trapping agent was added to the luminous layer. As expected, the device displayed blue emission (Fig. S28, ESI†), from which it was inferred that the formation of free radicals under the action of the electric field caused by the styrene double bond resulted in this long-wavelength emission.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3qm01349a |
‡ Ning Sun and Xiang An contributed equally to this work. |
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