Natalia P. Tarasova*,
Alexey A. Zanin,
Efrem G. Krivoborodov and
Yaroslav O. Mezhuev
Dmitry Mendeleev University of Chemical Technology of Russia, Miusskaya Sq. 9, Moscow, 125047, Russia. E-mail: tarasnp@muctr.ru
First published on 1st March 2021
The synthesis of polymers using elemental sulphur as a chemical agent has been studied in relation to the worldwide overproduction of cyclo-octasulphur. Herein, the mechanisms of the processes leading to the inclusion of elemental sulphur into macromolecules have been reviewed and the main methods for reduction of the reaction temperature required for the S8 ring opening have been shown. Approaches to the activation of cyclo-octasulphur in the synthesis and macromolecule cross-linking reactions were discussed in the context of finding the chemical agents and conditions that satisfy the principles of green chemistry.
Sulphur-containing polymers form a complex group of macromolecular compounds with varied and often unique properties.18 This defines their wide range of applications in optical, optoelectronic, and photochemical materials as well as pharmaceutical preparations based on biopolymers, proton-conducting electrolytes, cathodes in lithium–sulphur batteries, and electromembrane processes.19–21 The inclusion of sulphur atoms allows the regulation of chemical and thermal stability, as well as the mechanical, electrical, and optical properties of these polymers.22–26 One of the possible ways of using surplus elemental sulphur is the development of processes that involve its direct conversion into sulphur-containing polymers.27,28 The key step of this group of processes is always the opening of the cyclo-octasulphur ring.2,29–31 The opening of the S8 ring can involve either a radical or ionic mechanism (Scheme 1). The latter mechanism allows the activation of sulphur via nucleophilic (Scheme 1B) or electrophilic catalysis (Scheme 1C).
Although the radical processes used for the inclusion of elemental sulphur in polymers (Scheme 1A) remain a more popular and widespread field of research, these reactions require high temperatures and therefore, a high energy cost is required for the homolysis of S–S bonds. However, in the modern world the development of greener and more energy-efficient technologies in this research area is a promising way forward due to the constant increase in global energy consumption.32–36 Cutting the energy consumption during the synthesis of sulphur-containing polymers is aligned with the sixth principle of green chemistry,37–39 a concept published by Anastas and Warner in 1998.40,41 This concept is concerned with mitigating the negative impact of chemical technology on the environment and human health.42 Green chemistry is a widely recognised tool that can dramatically change the nature of the production and application of chemicals43 in order to achieve sustainability.44,45 Green chemistry principles are increasingly taken into consideration during the development of new technologies in the main areas of the chemical industry,46 such as pharmaceuticals,47–49 basic organic synthesis,50 petrochemistry, and the synthesis of polymeric materials.51–61
The synthesis of polymers using elemental sulphur not only allows the assimilation of elemental sulphur, but also the complete inclusion of the parent materials in non-toxic end products, often in one step and without the use of solvents, which aligns with green chemistry principles 1–5 and 8. However, significant energy consumption is a barrier to the green incorporation of sulphur into macromolecules. These high energy demands can be minimised by choosing suitable initiating and catalytic systems that enable the opening of the S8 ring under exceptionally mild conditions. Therefore, it is necessary to decrease the energy consumption by choosing suitable conditions and reagents, i.e. bring the synthesis of sulphur-containing polymers in line with the sixth principle of green chemistry via the rational implementation of the ninth principle of green chemistry.
Although there are a number of reviews dedicated to various aspects of the synthesis of sulphur-containing polymers and low-molecular-weight heterocyclic compounds,2,27,62–67 until present there have been no studies examining the inclusion of S8 into macromolecules from both the reaction mechanisms viewpoint and in the context of the opportunities for green development of this area of research. Therefore, the present review looks into the reaction mechanisms that lead to the inclusion of elemental sulphur into polymers and discusses the opportunities for the implementation of such processes under conditions that comply with the principles of green chemistry.
The fundamental property of elemental sulphur is catenation,76 which is responsible for allotropism and polymorphism in simple substances,77 as well as cluster formation. The ability of sulphur to catenate is related to the energy gain (109 kJ mol−1) achieved when one S–S π-bond transforms into two σ-bonds. Over the past three decades, there have been a large number of studies published on the electronic structure of sulphur clusters. These studies use ab initio methods as well as density functional theory utilising varying degrees of complexity.72 Among the allotropic forms of sulphur, the S8 form is the most stable under normal conditions.78,79 This form exists as a highly symmetrical cyclic D4d (crown-shaped) structure. It has been reliably characterised using quantum chemistry calculations.80–82 The S8 conformation includes structures such as C2 (endo–exo ring), C2 (twisted ring), D2d (boat), C2h (chair), C2 (cluster), C1 (S7S), and C1 (S7Seq), as well as a few branched and unbranched forms. The crown-shaped S8 octatomic conformation (D4d) has been confirmed to be a global energy minimum using various levels of theory.83–85
Elemental sulphur is mainly represented by the S8 ring, which is capable of forming linear chains at temperatures >432 K via the formation of biradical intermediates. Homopolymerisation of the S8 ring is an equilibrium process, which is shifted towards depolymerisation at room temperature,86 limiting the application of its corresponding macromolecules. Moreover, elemental sulphur is able to cross-link polymer chains and copolymerise with a number of compounds, which allow it to be incorporated into polymer products that are stable at ambient temperatures.
The ability of elemental sulphur to cross-link polymer chains at high temperature has been known since the nineteenth century, when, in 1839, Charles Nelson Goodyear discovered that heating uncured rubber with S8 produces a material with enhanced mechanical properties.87,88 Initially, the vulcanisation of rubber using elemental sulphur was performed at 413 K over 5 h. The vulcanisation mechanism of cis-poly(buta-1,3-diene) involves the homolytic opening of the S8 ring and the formation of oligosulphide biradicals that simultaneously remove allylic hydrogen atoms and link the resulting radicals formed in the main polymer chain, thus producing an irregular network (Scheme 2).89–92 The radical mechanism of the vulcanisation of rubber was confirmed by the possibility of increasing the speed of this process in the presence of a number of substances that are capable of thermal decomposition and forming radicals, such as dithiobenzothiazoles, benzothiazolesulfenamides, thiurams, and dithiocarbamates.93
Another promising way of binding elemental sulphur is inverse vulcanisation, which is the copolymerisation of the S8 ring with unsaturated monomers, such as diisopropenylbenzene.4,24,26,94–99 Griebel et al.26 reported the synthesis of a thermoplastic copolymer as a result of the reaction between S8 and 1,3-diisopropenylbenzene performed at 458 K. The resulting polymer contains 50–80 wt% sulphur and had a refractive index of 1.8, making it suitable for possible use in IR-optics (Scheme 3).
The same approach was used to obtain a cross-linked polymer, which proved to be effective for the extraction of palladium and mercury salts from aqueous solutions, utilising the reaction between elemental sulphur and D-limonene at 443–453 K.100 Polymers with a high sulphur content were also obtained upon substituting D-limonene with perillyl alcohol, squalene,101 and botryococcene.102 In the latter case, the obtained polymer material can contain 50–90 wt% sulphur depending on the ratio of the initial reagents used, which has the potential to be used as a component in lithium–sulphur batteries. It should be noted that elemental sulphur can be found in a sample when the weight percentage was increased to >70 wt%. This was attributed to the linear oligosulphide fragments reaching a certain length, at which they become thermodynamically unstable and release elemental sulphur.
The inverse vulcanisation method allows not only a number of new polymer materials to be obtained, but also opens up a pathway toward the synthesis of nanocomposites. For example, it is possible to obtain nanocomposites as a result of the introduction of nanoparticles prepared in advance,103 but also via the formation of these particles during the curing process when sulphur reacts with unsaturated compounds.104 Both of these approaches were implemented by filling the high-sulphur network with lead sulfide.103,104 Both elemental sulphur and vulcanised cis-polyisoprene can be used as a source of sulphur atoms. This approach has been used to reinforce vulcanised polyisoprene rubber with cellulose nanofibres, which were modified with the residual unsaturated oleic acid.105
An increase in the curing temperature allows compounds containing triple carbon–carbon bonds to be involved in the reaction with S8. For example, 1,3-diethynylbenzene reacts with elemental sulphur at 473 K to form a macromolecular compound, which can be used as the cathode material in lithium–sulphur batteries.106 The requirement for a higher reaction temperature when reacting 1,3-diethynylbenzene reaction with sulphur compared to 1,3-diisopropenylbenzene corresponds to the formation of vinyl radicals, which are less stable than benzyl radicals.
Finally, the inverse vulcanisation reaction can be used to introduce certain groups into the polymer network that make electrochemical oxidative polymerization possible, such as 3,4-alkylenedioxythiophene.107 This approach is clearly advantageous when compared to the synthesis of similar materials via condensation with sulphur dichloride and their subsequent electrochemical oxidative copolymerization reaction.108
Polymerisation at 432 K in the presence of elemental sulphur is not only possible for alkenes and alkynes, but also for other compounds that can act as chain transfer agents in relation to oligosulphide radicals, such as N-phenylbenzoxazine (Scheme 4).109
Aliphatic110 and aromatic111 dithiols can be used as chain transfer agents, which lead to the formation of their corresponding polymeric polysulfides (Scheme 5). This reaction usually takes place at 400 K using nucleophilic catalysis. As will be shown later, nucleophilic catalysis facilitates the opening of the S8 ring via an anionic mechanism and the homolysis of the S–S bonds in the linear chain of the sulphur atoms is responsible for the formation of radicals.
Therefore, the incorporation of elemental sulphur in macromolecules via a polyrecombination reaction is a general method in which the temperature allows for the formation of oligosulphide biradicals if the partner compound is capable of reacting with the resulting radicals or has sites that are active in radical substitution reactions.
The copolymerisation of elemental sulphur with unsaturated compounds in the absence of solvent allows high sulphur content polymer networks exhibiting a number of specific properties to be obtained. However, the inverse vulcanisation reaction requires high temperature, which does not allow this process to be fully classified as a green synthesis method. This is why a lot of effort has been dedicated to replacing the thermal activation of cyclo-octasulphur with an activation step initiated by different physical factors, although there has been relatively little success in this area reported to date. For example, UV irradiation at 254 nm and 20 W power causes free-radical grafting of linear polysulfide chains to the walls of carbon nanotubes as a result of their interaction with cyclo-octasulphur.112 Some studies113,114 have presented detailed investigations on the mechanism of bond breaking in the S8 ring induced by an impulse laser using ab initio molecular dynamics modelling. It has been shown that a bond in the S8 ring is easily broken immediately after an electron is transferred from the HOMO to LUMO, which was confirmed by the reduction in the starting sulphur polymerisation temperature upon photoinduction. For example, a photoinduced S8 ring opening process has been described at 403 K under irradiation of a 10 Hz impulse laser.115
It is likely that the most promising approaches to reduce the temperature required for the inclusion of elemental sulphur in polymeric materials will be related to the substitution of the radical process with ionic reactions. It is known that the vast majority of ionic reactions have a lower activation energy when compared to radical processes, which allows the possibility of achieving suitable velocities for S8 ring opening even at room temperature. The implementation of this possibility will simultaneously bring sulphur assimilation processes in line with the sixth and ninth principles of green chemistry as well as the undeniably green character of the majority of sulphur-containing polymers. The next chapter is dedicated to the ionic processes of S8 ring opening.
Scheme 6 The transformation of benzothiadiazoles into benzopentathiepines in the presence of elemental sulphur. |
The use of alkynes makes it possible to intercept the polysulfide anions formed after the opening of the S8 ring, which opens up a new approach toward the synthesis of thioamides using amine catalysis (Scheme 7A).127 The latter reaction allows elemental sulphur to be incorporated into the multicomponent polycondensation of dienynes and diamines at temperatures as low as 373 K (Scheme 7B).128
Nucleophilic amine catalysis allows the inverse vulcanisation temperature to be significantly reduced. For example, the inverse vulcanisation of styrene takes place in the presence of N-methylimidazole and 4-aminostyrene at temperatures as low as 383 K.129 The introduction of even small amounts of these activators provides for a significant increase in the velocity of the inverse vulcanisation of styrene. There is little doubt that the mechanism of activation of elemental sulphur by N-methylimidazole and 4-aminostyrene is generally the same because the kinetic curves obtained for the styrene inverse vulcanisation are practically identical in the presence of both accelerators.129 Moreover, the initial formation of oligosulphide anions does not produce an anionic mechanism for polymer chain growth because the velocity of the inverse vulcanisation increases for a series of monomers as follows: styrene < 3-aminostyrene ≪ 4-aminostyrene.130 Therefore, it is possible to assume that after the nucleophilic opening of the S8 ring, the linear chains made of sulphur atoms are subjected to reverse homolysis of the S–S bonds (Scheme 8).129 The interception of the radicals formed in this process by unsaturated compounds present in the reaction mixture leads to the development of an anionic inverse vulcanisation reaction. The change in the nature of the active centre may be a result of an increase in the velocity of the homolysis of the S–S bonds in the linear chains when compared to the initial S8 ring. The increased homolysis velocity of the S–S bonds in the linear sulphur chains corresponds to the EPR spectral data,118 as well as to the instability of polymeric sulphur at temperatures <432 K and the possibility of the inverse vulcanisation of 4-aminostyrene at temperatures as low as 333 K if S8 is substituted by the products of the inverse vulcanisation of styrene.129
Scheme 8 Acceleration of the inverse vulcanisation of styrene derivatives in the presence of nucleophilic activators (4-aminostyrene and N-methylimidazole). |
Even if there are no nucleophilic activators present, styrene is capable of participating in the inverse vulcanisation reaction with elemental sulphur at a temperatures as low as 403 K. However, 1,3-diisopropylbenzene is only active in the reaction when the temperature is >433 K. This points to the participation of benzyl protons in the reaction and explains the branching mechanism in the chains. It also corresponds with the formation of radicals as the active centres.131
However, it is possible that these nucleophilic activators act differently, in a way which has not been previously described in the literature. It is known that the addition of 4-aminostyrene to styrene significantly increases the velocity of the inverse vulcanisation of the latter. Moreover, the velocity of the inverse vulcanisation of 3-aminostyrene is only slightly higher than that of pure styrene.130 However, the nucleophilicity and basicity of the amino groups in 3-aminostyrene and 4-aminostyrene are similar, which contradicts the nucleophilic activation mechanism of elemental sulphur, as shown in Scheme 8 (first step). To eliminate this contradiction, we assume that the activation mechanism of the S8 ring is not related to nucleophilic assistance, but to single-electron transfer (Scheme 9). In addition, the mechanism shown in Scheme 9 explains the large number of free amino groups in the polymer after the interaction of sulphur and styrene in the presence of 4-aminostyrene ended. Although the mechanism of cyclo-octasulphur activation in the presence of 4-aminostyrene and N-methylimidazole is a matter for discussion, the radical nature of the inverse vulcanisation process itself has been firmly established.
Elemental sulphur can act as an electrophile in electrophilic aromatic substitution reactions. The interaction between S8 and m-phenylenediamine at 403 K has been reported to produce low-molecular oligomers with irregular structures that can be used in the further curing and modification of epoxy resins. It was assumed that, in the cases described above, the reaction begins with anionic S8 ring opening, although due to the excessive electron density in the aromatic system of m-phenylenediamine, a regrouping of the N-substituted oligosulphide into its corresponding C-derivative is possible (Scheme 10).132
Using amines and other nitrogen-containing compounds for the nucleophilic activation of sulphur allows the temperature required for inclusion of sulphur in the polymers to be reduced by a few tens of degrees. The possibility of using the products of vulcanisation as a source of sulphur in inverse vulcanisation reactions at temperatures as low as 330 K opens up new opportunities for the recycling of sulphur-containing elastomers. Therefore, elemental sulphur and amine-based systems are of significant interest in the context of using elemental sulphur as a component in macromolecules.
It should be noted that elemental sulphur can be activated by sulphides under exceptionally mild conditions with the further formation of inorganic polysulfides.133,134 For example, Na2S6 is obtained when sodium sulphide reacts with elemental sulphur at temperatures as low as 323 K.135 Oligomerisation of elemental sulphur is possible in aqueous solutions of sodium sulphide, even at room temperature. The possibility of S8 ring opening during the interaction with sulphide anions at room temperature points to the low activation energy of the reaction, as shown in Scheme 11, and other similar reactions.
As an example of the nucleophilic activation of sulphur, the interaction of diallyl disulphide derivatives with cyclo-octasulphur at 393 K, leading to the formation of diallyl polysulfides containing between 3 to 22 sulphur atoms (Scheme 12),136 can be considered.
The strategy for the nucleophilic activation of the S8 ring by a sulphide anion opens up a pathway for the synthesis of linear macromolecules via the copolymerisation of thiirane derivatives using elemental sulphur.137 The activity of propylene sulphide and cyclo-octasulphur in the anionic copolymerisation is approximately the same. However, the activity of alkyl derivatives of thiirane in the copolymerisation process increases in the following order: 1,1-dimethylthiirane < methylthiirane < thiirane,138 which corresponds to the anionic nature of the active centres. The copolymerisation of elemental sulphur with methylthiirane was conducted in the presence of sodium thiophenoxide as an initiator in benzene upon the addition of dibenzo-18-crown-6 ether at 80 °C (Scheme 13A). The radical copolymerisation of styrene and elemental sulphur resulting from inverse vulcanisation leads to the formation of a branched copolymer. However, the transition to anionic initiation opens the way toward the synthesis of linear copolymers of styrene and elemental sulphur (Scheme 13B). The formation of a linear copolymer of elemental sulphur and styrene was observed when the reaction was initiated using potassium thiophenoxide at 95 °C.139 1,2,3-Trithiolanes are capable of homopolymerisation and copolymerisation with S8 via a living anionic mechanism, which forms macromolecules with an average molecular weight of up to 105 (Scheme 13C).140 The formation of macromolecules with an average molecular weight of up to 105 was also observed in the copolymerisation of thiiranes used in wire coatings with elemental sulphur.141
Scheme 13 The inclusion of elemental sulphur in polymers using anionic copolymerisation with: (A) methylthiirane, (B) phenylthiirane, (C) norbornene. |
The low-temperature synthesis of copolymers using elemental sulphur and styrene 1,3-butadiene or isoprene is possible in THF upon initiation by metallic sodium.142 At the optimized reaction temperature (233 K), the hydrocarbon co-monomers oxidise sodium faster than elemental sulphur, which actively intercepts the carbanions formed during the reaction. Although using sodium as a component in the reaction system provides for the low-temperature bonding of elemental sulphur and the formation of polymeric products, the conditions used in this reaction clearly do not conform to the principles of green chemistry.
Recently, the authors of this review demonstrated the possibility of the nucleophilic activation of elemental sulphur using ionic liquids containing dimethyl phosphate, such as 1,3-dimethylimidazolium dimethyl phosphate and tri-n-butyl(methyl)phosphonium dimethyl phosphate, even at room temperature (Scheme 14).143–145
Anionic copolymerisation of elemental sulphur with thiiranes opens up new possibilities for the synthesis of linear polymers with a high sulphur content and controlled structures, while achieving complete atom economy. Although the copolymerisation of sulphur and thiiranes takes place under mild conditions, this reaction is still not possible at room temperature. At the same time, the search continues for new initiating and catalytic systems and media that will allow the process temperature to be reduced. The fundamental possibility of sulphur oligomerisation, even at room temperature, in water and ionic liquids containing dimethyl phosphate has already been demonstrated. Therefore, catalysis using suitable nucleophiles allows the temperature required for a direct inclusion of elemental sulphur in polymers to be significantly reduced and ultimately conditions that would approximate the requirements of green chemistry to be achieved.
Unlike the nucleophilic activation of elemental sulphur, the processes that use electrophilic catalysis in the S8 ring opening reaction used toward the synthesis of high molecular compounds have been studied to a much lesser degree. The difficulties associated with the use of Lewis acids in the catalysis of cationic polymerisation and copolymerisation of sulphur are likely related to the high velocity of the degradation of the linear sulphur chains under such conditions. At the same time, the immobilisation of electrophiles on solid surfaces opens up a completely new opportunity for the utilisation of the S8 ring in anionic oligomerisation or polymerisation. For example, it is possible to open the S8 ring in the presence of silica gel, which binds the electrophilic centres of Lewis acids (Scheme 15). The effectiveness of zinc chloride,146,147 titanium(IV) chloride,148–150 iron(III) chloride,151 and aluminium chloride152,153 in the presence of silica gel has been demonstrated, which widens the options for regulating the properties of their corresponding sorbents.
Scheme 15 Electrophilic activation of sulphur in the presence of Lewis acids immobilised on the surface of silica gel. |
Another example of the possible electrophilic activation of the S8 ring is the catalysis of the vulcanisation of diene rubber in the presence of zinc oxide and 2-mercaptobenzothiazole (Scheme 16). In this case, a polysulfide formation step catalysed by Zn2+ occurs after the formation of the zinc salt and this ultimately leads to an increase in velocity of diene rubber cross-linking reaction. Possible mechanisms for vulcanisation and the impact of vulcanisation accelerators have been detailed in other publications.154,155
Scheme 16 Possible mechanism for the activation of elemental sulphur during the vulcanisation of rubber using zinc oxide and 2-mercaptobenzothiazole. |
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