Emmanuel
Cigan
a,
Jakob
Pletz
a,
Sarah A.
Berger
a,
Bettina
Hierzberger
a,
Michael
Grilec-Zlamal
a,
Alexander
Steiner
a,
Isabel
Oroz-Guinea
a and
Wolfgang
Kroutil
*ab
aInstitute of Chemistry, University of Graz, NAWI Graz, BioTechMed Graz, Heinrichstrasse 28/II, 8010, Graz, Austria. E-mail: Wolfgang.Kroutil@uni-graz.at
bField of Excellence BioHealth, University of Graz, 8010 Graz, Austria
First published on 24th August 2023
Efficient access to the morphinan scaffold remains a major challenge in both synthetic chemistry and biotechnology. Here, a biomimetic chemo-enzymatic strategy to synthesize the natural promorphinan intermediate (+)-salutaridine is demonstrated. By combining early-stage organic synthesis with enzymatic asymmetric key step transformations, the prochiral natural intermediate 1,2-dehydroreticuline was prepared and subsequently stereoselectively reduced by the enzyme 1,2-dehydroreticuline reductase obtaining (R)-reticuline in high ee and yield (>99% ee, up to quant. conversion, 92% isol. yield). In the final step, membrane-bound salutaridine synthase was used to perform the selective ortho-para phenol coupling to give (+)-salutaridine. The synthetic route shows the potential of combining early-stage advanced organic chemistry to minimize protecting group techniques with late-stage multi-step biocatalysis to provide an unprecedented access to the medicinally important compound class of promorphinans.
Organic synthesis routes to natural opioid structures containing the morphinan architecture were extensively investigated,5–14 counting at least 40 published routes. The first approach considered as practical was published in 1980, accessing racemic dihydrocodeinone rac-16 by a Grewe-type cyclization as the key transformation.7 Since then, impressive progress has been made in the field exploiting a large variety of different strategies. For instance, a stereoselective high-yielding route published in 2014 comprised the synthesis of (−)-dihydrocodeine 9 in 13 steps and 24% overall yield (Scheme 1BI). The route starts from a commercial building block 5 and combines a ruthenium-catalyzed hydrogenation and a subsequent Grewe-type cyclization.10 As the most recent success in the field of organic synthesis, a seven-step strategy towards (−)-codeine 14 needs to be mentioned, which uses a double-Heck cyclization reaction coupled with a subsequent photo-redox hydroamination to build the target molecule's pentacyclic scaffold (Scheme 1BII).14
Although the recent synthetic progress to produce opiates is impressive, there are still challenges which need to be addressed like the use of several protecting groups and sophisticated transition metal catalysts lacking perfect stereoselectivities. Remarkably, the plant's crucial building block (R)-reticuline (R)-1 does not serve as an intermediate in any of the chemical approaches since there are no strategies in organic synthesis to directly and selectively transform (R)-1 to the tetracyclic promorphinan scaffold of (+)-salutaridine (+)-3 except for protected reticuline derivatives.15–19 Additionally, biochemical and biotechnological approaches have been investigated regarding their potential to produce morphinans/opioids in recent years.
In 2015, the complete metabolic pathway towards opioids was expressed in yeast to enable the opioid formation from sugar and can be considered as a proof of principle (Scheme 1CI).20 Even if the morphinans thebaine 15 and hydrocodone 16 were indeed produced, the obtained product titers were 6.4 and 0.5 μg L−1, respectively, rendering the process economically uncompetitive by several orders of magnitude.
Only one year later, the same target compounds were reported to be successfully synthesized in E. coli, resulting in higher titers (2.1 mg L−1 and 0.36 mg L−1 for thebaine and hydrocodone, respectively, Scheme 1CII).21 In both cases, the main bottlenecks proved to be the efficient formation of (R)-reticuline (R)-1 and the following C–C bond forming phenol coupling reaction. In the case of the approach using yeast, the natural fusion protein STORR was employed to form (R)-1 from its (S)-enantiomer, whereas an alternative strategy was established for the E. coli system. Since the native reticuline epimerase STORR showed insufficient activity when expressed in bacteria (E. coli), its use was circumvented by the racemic production of tetrahydropapaveroline (THP, rac-19). The latter was formed by a spontaneous Pictet–Spengler reaction of dopamine 17 and its monoamine oxidase catalyzed oxidation product 18. Two methyltransferases converted rac-19 to rac-reticuline rac-1, of which only the (R)-enantiomer was accepted by the next enzyme SalSyn reducing the atom efficiency by 50% (Scheme 1CII).21
The third possible methodology for the synthesis of morphinans is to combine chemo- and enzymatic strategies. This approach has successfully been used for the synthesis of a variety of natural products, synthetic APIs or interesting building blocks thereof and has experienced a lot of attention in the last years.22–34 The concepts developed for opioid structures are exclusively based on early stage enzymatic transformations to access basic chiral synthons followed by a sophisticated chemical synthetic sequence over numerous steps (Scheme 1DI and II).35–45 The biotransformations used involved either a broadly exploited toluene dioxygenase (for dihydroxylation) or a lipase (for a kinetic resolution).
In contrast, herein, we report a late-stage biocatalysis strategy in a 6–7-step chemo-enzymatic sequence for the synthesis of (R)-reticuline (R)-1 and its promorphinan product (+)-salutaridine (+)-3 (Scheme 1E), respectively, which are crucial intermediates for the morphinan/opioid synthesis. (+)-Salutaridine (+)-3 is of interest as it is a partial agonist at the GABA/benzodiazepine receptor complex,46 a partial MOR agonist,47 and also due to its use as anti-HBV agent.48 The herein used strategy includes the transformation of a lignin-derived feed stock (24) towards the natural intermediate 1,2-dehydroreticuline 2. The target molecule's chiral information was introduced by involving two final enzymatic steps.
Scheme 2 Retrosynthetic analysis of the promorphinan salutaridine 3. Green circles: chiral centers formed. |
Here, eugenol 24 is suggested as an alternative feed stock containing already the required guaiacol unit of the target molecule (Scheme 3). Eugenol is a natural compound and a cheap starting material due to its high abundance in cloves and also to its accessibility as a lignin degradation product.50,51 The envisioned synthetic approach towards 26 involved the oxidative alkene cleavage to yield homovanillin 28 which may then be N-methylated.
Scheme 3 Chemical synthesis of the N-methylated phenethylamine building block 26. Orange circle: protecting group. |
For the formation of 28 from 24, different strategies were investigated, like using dihydroxylation/periodate cleavage. However, the latter method did not lead to the desired product since the reaction conditions seemed to be too harsh for selective cleavage of the corresponding diol intermediate (data not shown). Conversely, the ozonolysis of eugenol followed by a reductive workup was shown in literature52 and proved to be a suitable strategy for the transformation towards the respective aldehyde, accessing 28 in 74% isolated yield.
For the next step towards the secondary amine building block 26, numerous protocols were evaluated for the amination of aldehyde 28 whereby the theoretical most straight forward strategy would be the direct methylamination using MeNH2 as the amine donor. However, this approach was limited by overalkylation of the desired phenethylamine building block due to its increasing nucleophilicity after amination and was not overcome by numerous strategies (for details, see ESI†). Consequently, as direct methylamination seemed to be unfeasible, protecting group chemistry had to be considered.
Thus, the amination was performed using benzyl methylamine 29 in combination with NaBH(OAc)3 which led to >99% conversion of the starting material within 90 min and resulted in 79–84% isolated yield of the protected tertiary amine 30 after column purification. The subsequent deprotection was performed by hydrogenolysis over palladium on charcoal. After optimization, the hydrochloride of target amine 26 was isolated in 90% yield without the necessity of a column purification, just a filtration step was required to remove the Pd catalyst.
Scheme 4 Protecting group-free amide coupling of building block 26 with acetic acid derivative 27 followed by a Bischler–Napieralski-type cyclization of amide 25 towards iminium ion 2. |
The amide formation was performed employing the carbodiimide EDC·HCl for acid activation combined with either HOBt·H2O or Oxyma Pure as additives. The latter proved to be the method of choice for amide couplings.53 The O-acylisourea species initially formed between EDC and the carboxylic acid 27 may potentially rearrange through an intramolecular acyl-transfer towards the corresponding N-acylurea species. This rearrangement is irreversible and would lead to a dead end of the reaction. Therefore, the rate of addition of the limiting carboxylic acid to the other reaction components was controlled, ensuring a large excess of amine donor after activation of the acid. The auxiliary reagents (HOBt·H2O or Oxyma Pure) increased the overall rate of the process54 and were used in a stoichiometric amount. Both, HOBt·H2O and Oxyma Pure worked similarly well in terms of reactivity but the latter seemed to be the best choice since the oxime reagent has a less polar character and is thermally more stable than the benzotriazole derivative HOBt. Furthermore, HOBt showed a similar Rf-value to the product, which rendered the separation by column chromatography more problematic. Consequently, 25 was obtained as the sole product in up to 96% isolated yield after flash chromatography. The next step was the cyclization of amide 25 towards iminium ion 2 which was performed via a Bischler–Napieralski reaction using POCl3 as reagent (Scheme 4). To our satisfaction, the cyclization was successful with the unprotected amide 25, which was not shown before in the synthesis of similarly complex compounds (e.g., alkaloids) as the phenolic groups had always been protected.49 By the use of POCl3 and acetonitrile under reflux, complete consumption of the starting material was observed after four hours, leading to the formation of the target iminium ion 2 as the major product. The subsequent workup for 2 was simple, including solvent and POCl3-removal under reduced pressure. Subsequently, the product was purified by flash chromatography and after the treatment with aq. HCl, compound 2 was finally obtained in 78% yield as a canary yellow, fine-crystalline salt. Thus, the natural intermediate 1,2-dehydroreticuline 2 was obtained in a short 5-step organic synthesis approach in 39% overall yield starting from the lignin-derived feed stock eugenol 24.
The gene encoding for the reductase domain (PsDRR, hereinafter also called 1,2-dehydroreticuline reductase) was expressed in E. coli ArcticExpress (DE3) cells. The enzyme proved to be suitable in biocatalytic transformations both as whole lyophilized cells, as well as lyophilized cell-free extract using a cofactor regeneration system to recycle NADPH (Scheme 5). Initial reaction time studies showed that the conversion of substrate 2 at 10 mM was completed within 3–4 hours yielding the target amine (R)-1 in optical purity (>99% ee, Fig. 1A). Testing the productivity of the reaction revealed that HPLC yields of 98% could be reached for substrate concentrations up to 20 mM (6.6 g L−1, Fig. 1B) and in some cases even 30 mM (9.9 g L−1) of 2 (e.g., Fig. S10†). Remarkably, the investigation of the pH optimum and the buffer reaction medium revealed two maxima within the tested pH range (see ESI, Fig. S13†). Apart from the optimum at pH 8.0–8.5 using Tris–HCl buffer, another optimum was found for the pH range 9.5–10.0 (glycine–NaOH buffer). This observation may be explained by the target molecule's electronic properties, namely the presence of acidic phenolic groups paired with a nitrogen functionality. Consequently, a minimum at pH 9.0 may derive from a large population containing the net charge 0. Studying the influence of organic cosolvents revealed that 10% DMSO increased the HPLC yield by 35% compared to the cosolvent-free reaction (see ESI, Fig. S14†). All other cosolvents tested at 2% v/v were well tolerated and did not influence the reaction outcome. Moreover, the PsDRR-catalyzed reaction was well compatible with different cofactor regeneration systems: in addition to the initially used GDH system, also other cofactor recycling systems were investigated, whereby ADH/2-propanol as well as phosphite dehydrogenase (PtDH) showed product formation exceeding 95% HPLC yield within 20 hours at 30 mM substrate concentration. Formate dehydrogenase was less efficient at the conditions used (see ESI, Fig. S8†). Actually, when using whole lyophilized cells, the addition of GDH for cofactor recycling can be skipped as the endogenous GDHs present in E. coli seemed to be sufficient for cofactor recycling when just D-glucose was added at substrate concentrations up to 30 mM (see ESI, Fig. S9†).
Scheme 5 Biotransformation of iminium ion 2 towards optically pure amine target (R)-1 employing PsDRR; CFE = cell-free extract. |
After the initial optimization, the reaction was evaluated also with higher substrate loadings up to 100 mM (see ESI, Fig. S15 and S17†), which did not lead to increased yields compared to the starting conditions. The results indicated a substrate inhibition which triggered to investigate the enzymatic reaction in a fed-batch approach. Since it was known that the quantitative conversion of 10 mM of 2 is completed within 3–4 h (Fig. 1A), the substrate was added stepwise increasing the concentration by 10 mM (referred to the final conc.) every 4 h. Interestingly, the control reaction containing only 10 mM substrate loading resulted in the same absolute product formation (see ESI, Fig. S19†) as the fed-batch reaction which was performed with 80 mM substrate loading in total. This observation strongly suggests that the enzyme lost its functionality already after the first loading with 10 mM, indicating additionally a reduced stability of the enzyme under the conditions employed.
The enzymatic reduction of 2 was finally performed on a 0.5 mmol scale to show the enzyme's applicability for the chemo-enzymatic route. The biotransformation was performed with whole lyophilized cells using optimized conditions but without cofactor regeneration enzyme (GDH) and in the absence of cosolvent to ease product isolation. Using this protocol, 92% (162 mg) of optically pure (R)-reticuline was isolated, demonstrating the applicability of this recently described biocatalyst for the chemo-enzymatic synthesis.
Scheme 6 Biotransformation of (R)-1 towards the promorphinan target (+)-salutaridine (+)-3 employing SalSyn (CYP719B1); reaction scale: 0.5–200 mL. |
This specific synthetic problem was addressed for the first time in organic synthesis already in the 1960's and has been extensively investigated ever since.73 Among all the developed phenol coupling strategies, including heavy metal oxidants,73–76 hypervalent iodine reagents,77–79 electrochemical set-ups,18,19,80–86 and transition metal catalysts,12,13 the conversion of (R)-1 towards (+)-3 either failed, resulted in low yields or had to be performed using sophisticated protecting and blocking group strategies to achieve high yields. For instance, a palladium-catalyzed arene coupling to access the promorphinan framework required an activating (bromo) and protecting group and was applied in a total synthesis of (−)-codeine 14, (−)-oxycodone, (−)-naloxone, and (−)-naltrexone.12,13
The main reasons for the limitations can be ascribed to the methods' lack of regioselectivity and the presence of the reactive phenolic functional groups. In comparison, the enzyme salutaridine synthase (SalSyn, CYP719B1) is known to catalyze exclusively the intramolecular ortho-para phenol coupling of (R)-1 towards (+)-3 in certain poppy species like Papaver somniferum and has recently been shown to be active in yeast- and bacteria-based fermentative multi-enzyme systems.20,21 However, since this plant CYP is membrane-associated and was reported to be unstable,72 literature lacks examples in which SalSyn was used in preparative biocatalytic strategies.
Our idea was to employ CYP719B1 as a single catalyst to circumvent the limitation of fermentative processes (such as side activities, limited substrate/product concentration, etc.) and ultimately incorporate the enzyme in an efficient chemo-enzymatic synthesis route. In 2016, SalSyn was reported to be active when expressed in E. coli, however only if the native transmembrane domain was removed.21 In our study, we used such a N-terminal-truncated SalSyn candidate (Ntrunc-SalSyn) and prepared a second construct, named here Nswap-SalSyn, containing a polar charged N-terminal sequence (KKTSSKGR) inspired by previous general P450 optimization studies.87 These enzymes were coexpressed with the compatible reductase AtR2 from Arabidopsis thaliana in E. coli, and used as resting cells for biotransformations performed in buffer. All experiments in which lysate was used rather than whole cells did not show phenol coupling activity, which was assumed to be due to the low enzyme stability reported for this specific enzyme.72 For the performed biotransformations, rac-1 was used at a concentration of 0.2 mM [i.e., 0.1 mM (R)-1] and product formation was followed via HPLC-UV and HPLC-MS. The N-terminal truncated P450 led to a HPLC yield of 43% whereas the more polar construct Nswap-SalSyn showed quantitative product formation for the substrate loading used, corresponding to a ≥2.3-fold increase in yield (Fig. 2). Finally, the biotransformation was upscaled to 12.8 mg (optically pure starting material), which resulted in the isolation of 25% isolated yield of (+)-3. Studying different volume to surface ratios for the reaction (reaction volume to size of reaction flask) showed the crucial impact of oxygen for the enzymatic reaction (see ESI†).
Even if the substrate concentration was still low and the enzyme requires further optimization towards higher productivity by improving stability and expression, SalSyn (CYP719B1) seems to be suitable for the use in a chemo-enzymatic strategy, as shown in the herein described approach.
The sequence described leads on the one hand to the natural product (+)-3, representing the morphinan gateway, and on the other hand also serves as a synthetic platform for natural intermediates (R)-1 and 2. This is in contrast to total synthesis routes which usually access the final targets only. Thereby, either multiple protecting and blocking groups were required, especially for the crucial phenol coupling in biomimetic organic synthesis,12,13 or fundamentally different concepts were used.14 Furthermore, even if opioid targets are accessible by engineered organisms, final titers are far from representing competitive numbers. The only reported example of a morphinan precursor, namely (S)-1, which was shown to be accessed in high concentrations was produced by a yeast platform.65 However, (R)-1 is still not accessible by microbial approaches since the epimerization of (S)-1 by STORR was shown to be the bottleneck of fermentative opioid production systems. Thus, the developed chemo-enzymatic approach also overcomes limits which were encountered in fermentative systems.
In summary, the here presented synthetic route combining early-stage chemical synthesis requiring only one protecting group with late-stage biocatalysis introducing the chirality and performing a regioselective ortho-para phenol coupling may serve as a base for further development to access opiates in a chemo-multi-enzymatic sequence. Additionally, potential derivatives of (+)-3 with potential bioactivity would now be accessible by starting from alternative precursors.
Footnote |
† Electronic supplementary information (ESI) available: Experimental procedures, NMRs, enzyme sequences. See DOI: https://doi.org/10.1039/d3sc02304d |
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