Shasha
Xiao
a,
Ying
Xiao
*a,
Gang
He
a,
Tonghui
Zhang
a,
Longlong
Yang
a,
Feng
Huo
b and
Shimou
Chen
*a
aState Key Laboratory of Chemical Resource Engineering, Beijing Key Laboratory of Electrochemical Process and Technology for Materials, National Engineering Research Center for Fuel Cell and Hydrogen Source Technology, Beijing University of Chemical Technology, Beijing 100029, P. R. China. E-mail: yxiao@buct.edu.cn; chensm@buct.edu.cn
bLongzihu New Energy Laboratory, Henan University, Zhengzhou, 450046, P. R. China
First published on 27th August 2025
The lithium-carbon dioxide (Li–CO2) battery is a promising energy storage technology that integrates CO2 utilization with energy storage and conversion. However, its development is hindered by slow reaction kinetics and insulating Li2CO3 discharge products deposited at the cathode, which cause severe polarization and rapid capacity degradation. Herein, novel Cu-based catalysts with multiple active sites anchored on nitrogen-doped carbon (Cu/NC) are developed to achieve highly efficient Li–CO2 batteries. Metallic Cu nanoparticles facilitate efficient electron transfer during the CO2 reduction reaction (CO2RR), while the induced Cu–N/O dual active sites effectively reduce the energy barrier for decomposing discharge products. Furthermore, the optimized N configurations in the NC matrix enhance the intrinsic activity of the catalytic sites. Consequently, the Li–CO2 battery incorporating the optimized catalyst demonstrates attractive cycling stability over 850 h at 300 mA g−1, with a remarkably low overpotential of 1.30 V, showing great potential for low-cost and highly efficient Li–CO2 batteries. This work provides a strategic route for designing cost-effective multi-active-site catalysts, offering critical insights into the development of high-performance Li–CO2 batteries.
To address these challenges, the development of high-performance cathodic catalysts capable of simultaneously accelerating CO2 reduction reaction kinetics and promoting Li2CO3 decomposition has been regarded as an efficient strategy and has aroused significant research interest in recent years.13,14 Among all the electrochemical catalysts, transition metal-based catalysts are widely applied in various electrochemical catalytic reactions such as the urea oxidation reaction, CO2 reduction reaction and hydrogen evolution reaction due to their appealing electronic structure tunability, economic efficiency, and resource abundance.4,12,15,16 In particular, Cu-based catalysts with a wide range of oxidation states (Cu0, CuI, CuII, and CuIII) and adjustable electronic structure have attracted enormous interest and exhibited great promise for Li–CO2 batteries.17,18 For instance, Xu et al.19 combined Cu polyphthalocyanine with carbon nanotubes to obtain a Cu single-atom catalyst anchored on a conductive porphyrin network, realizing a low polarization of 1.8 V at 2000 mA g−1 in Li–CO2 batteries. By using the solvothermal method, Cu-tetra(4-carboxyphenyl) porphyrin (Cu-TCPP) nanosheets were demonstrated to be an efficient catalyst, which contributed to sustaining 123 cycles at 500 mA g−1. Despite these promising results, Cu-based catalysts still face significant challenges, including slow reaction kinetics, poor selectivity and insufficient stability, and thus require further development.
Inspired by the above-mentioned studies, herein, we developed a novel ultrafine Cu nanoparticle (NP)-decorated nitrogen-doped carbon (Cu/NC) as a high-efficiency catalyst for Li–CO2 batteries. Comprehensive characterization revealed that metallic Cu nanoparticles facilitate electron transfer during CO2 reduction, while Cu–N/O moieties effectively reduce Li2CO3 decomposition barriers. Additionally, N-doped carbon with optimized N configurations contributes to improved catalytic activity. Such attractive structural properties endow the Li–CO2 battery with an optimized Cu/NC catalyst that delivers a low overpotential of 1.30 V and extended cycling stability over 850 h at 300 mA g−1, exhibiting great prospects as a low-cost catalyst for Li–CO2 batteries.
The morphology of the catalyst was investigated by using the SEM technique first. As shown in Fig. 1b, the as-formed m-Cu/NC displays uniform nanoparticles with an average diameter of 27.9 nm. These ultrafine nanoparticles are beneficial for increasing the surface area, thus providing more catalytic activity sites and accelerating the reaction kinetics.26 In contrast, s-Cu/NC presents larger irregular particle agglomerates, and l-Cu/NC shows a flower-like morphology formed by the accumulation of both extremely large and small particles (Fig. S3 and S4). This difference may arise from variations in concentrations. At lower concentrations, fewer nucleation sites form, allowing sufficient time for particle growth and facilitating the formation of larger particles. Conversely, at higher concentrations, explosive nucleation rapidly generates numerous small crystal nuclei, and small particles subsequently attach to larger ones.27 The TEM images (Fig. 1c and d) further confirm the formation of small nanoparticles uniformly distributed in the amorphous carbon layer. The HRTEM images displayed in Fig. 1e and f distinctly confirm the presence of amorphous carbon and the tight coating of Cu nanoparticles by the carbon layer, which are beneficial for enhancing the structural stability of active sites during repeat electrochemical processes and thus contribute to the long lifespan of the batteries.28,29 The lattice fringes of 0.208 nm and 0.183 nm were identified, corresponding to the (111) and (200) crystal planes of metallic Cu, respectively, confirming the formation of crystalline Cu. Nitrogen adsorption–desorption isotherms were measured at 77 K to characterize the surface area and pore size distribution of the m-Cu/NC sample (Fig. 1g). The presence of a Type IV isotherm with an H3-type hysteresis loop in the high-pressure region confirms the existence of a mesoporous structure,30 which helps accelerate the CO2 gas diffusion and Li+ transport in the electrolyte, thereby reducing concentration polarization and lowering the charge–discharge overpotential.31 The BET surface area of m-Cu/NC is calculated to be 64.6 m2 g−1 with a dominant diameter of ca. 2.58 nm. The larger specific surface area facilitates the exposure of more catalytically active sites, enabling the efficient adsorption of CO2 reactive species on the external surface active centers and thus enhancing the CO2 reduction reaction (CO2RR) performance.32–34
Fig. 2a shows the XRD patterns of the prepared samples. The diffraction peaks located at 43.3°, 50.5°, and 74.1° can be well matched with the (111), (200), and (220) crystal planes of cubic phase Cu (JCPDS no. 98-000-0172).35 No obvious diffraction peaks related to carbon can be detected, which may be overlapped by the sharp diffraction peaks of Cu. Fig. 2b displays the Raman spectra of the three samples, where two peaks appear at 1427 and 1594 cm−1, corresponding to the characterization peaks of the D-band and G-band of carbon, respectively.36 The D-band is associated with structural defects or edges in the sample, while the G-band corresponds to sp2-hybridized graphitic carbon.37 From the ID/IG ratio displayed in Fig. 3c, it can be see that the m-Cu/NC sample exhibits the highest ID/IG ratio (1.01) compared to its counterparts (0.88 for s-Cu/NC and 0.75 for l-Cu/NC), indicating the formation of more enriched defects, which can serve as active centers that promote the reaction between Li+ and CO2, thereby enhancing the CO2RR performance.38 Surprisingly, the D-band deviated significantly from the conventional position (1350 cm−1),39 which may originate from the high-frequency displacement N doping or the interfacial stress between the Cu NPs and carbon matrix, both inducing lattice distortion of the carbon skeleton.40,41 In addition, one peak appearing at 1290 cm−1 can be detected in these three samples, which can be assigned to the stretching vibration of C–N.42 The FTIR spectra displayed in Fig. 2d confirmed the presence of CO (1623 cm−1), C–N group (1500–1000 cm−1), Cu–N bond (530 cm−1), and Cu–O stretching modes (437 cm−1).43–45 To further explore the chemical states and coordination environments in Cu/NC, XPS analysis was systematically performed (Fig. 2f and h). The high-resolution C 1s spectrum (Fig. S5) of m-Cu/NC can be divided into three components: C–C (284.8 eV), C–N (286.6 eV), and C
O (288.5 eV), indicating the formation of N-doped carbon.46 The peak position of C–N slightly shifts to a higher binding energy compared to that of the standard value (usually ca. 285.6 eV),47–49 which may be caused by the electronic coupling effect of Cu NPs.50 The N 1s spectrum of m-Cu/NC can be deconvoluted into three peaks at 397.8 eV (16.7 at%), 398.9 eV (72.7 at%), and 400.8 eV (10.6 at%), corresponding to Cu–N, pyridinic-N and pyrrolic N, respectively (Fig. 2f).51 Meanwhile, the N 1s spectra of s-Cu/NCs and l-Cu/NCs indicate that the formed Cu–N, pyridinic-N and pyrrolic N are present in different percentages (2.5 at%, 67.5 at%, and 30.0 at% for the former and 21.3 at%, 60.4 at%, and 18.3 at% for the latter). Compared with the other samples, the m-Cu/NC exhibits the highest pyridinic-N content (Fig. 2e). According to the literature, pyridinic N can serves as active sites for the oxygen reduction reaction (ORR) by modulating the electronic structure of adjacent carbon atoms and enhancing charge transfer efficiency, which can provide additional active sites for CO2 conversion in Li–CO2 batteries, leading to enhanced electrochemical performance.52,53 Thus, m-Cu/NC is believed to show attractive electrochemical performance in Li–CO2 batteries. Furthermore, the O 1s XPS spectrum of m-Cu/NC (Fig. 2g) shows a dominant peak at 531.5 eV related to C
O, and the peak at 529.7 eV corresponds to Cu–O coordination.33 Meanwhile, Cu 2p XPS spectra (Fig. 2h) displayed characteristic peaks at 933.2/953.4 eV (Cu 2p3/2 and 2p1/2 for Cu–N) and 935.0/956.1 eV (corresponding to Cu–O). Satellite peaks at 941.8, 944.3, and 962.7 eV confirmed the Cu2+ oxidation state.54,55 Furthermore, XPS quantitative analysis reveals that the Cu atomic content is 17.29% in m-Cu/NC, compared with 2.91% in s-Cu/NC and 21.37% in l-Cu/NC. The moderate Cu content in m-Cu/NC provides an optimal density of surface active sites, effectively promoting CO2 reduction for Li2CO3 formation during discharge. Notably, insufficient Cu content (as s-Cu/NC) results in limited catalytic activity, while excessive Cu loading (as l-Cu/NC) induces nanoparticle agglomeration, which blocks porous channels and increases the energy barrier for discharge product decomposition, ultimately impairing battery performance.17 These results conclusively demonstrate the coexistence of dual Cu active centers (Cu–N and Cu–O) in the m-Cu/NC, which can serve as electron transfer channels, optimizing the D-band electron structure of the Cu active center and helping to promote CO2 reaction activity and enhance reaction kinetics.56
Electrochemical impedance spectroscopy (EIS) was performed to investigate the charge transfer kinetics of each electrode.59 As shown in Fig. 3b, according to the equivalent circuit fitting results, the Rct value of m-Cu/NC was calculated to be 474.8 Ω, which is lower than those of s-Cu/NC (886 Ω) and l-Cu/NC (1139 Ω). The reason for this may be the formed embedded electric field of Cu NPs through the metal–CN interface, resulting in ultrafast charge separation.17 Additionally, the uniform spherical structure of m-Cu/NC can shorten the transfer path of Li+ and thus reduce the Rct value.60
Fig. 3c and S8 show the full discharge–charge curves and the related coulombic efficiency (CE) of the three catalysts tested at 500 mA g−1, which reveal that the m-Cu/NC exhibits a superior specific discharge capacity of 9602 mA h g−1 with a higher CE (98.5%) than those of the counterparts (8297 mA h g−1 and 98.1% for s-Cu/NC and 4513 mA h g−1 and 91.4% for l-Cu/NC), and even superior to those previously reported (Fig. S9 and Table S1), suggesting its excellent reversibility. Additionally, the m-Cu/NC catalyst exhibits a higher energy efficiency (EE) value of 59.3% at 500 mA g−1 under full discharge/charge conditions than its counterparts (Fig. S10 and Table S2), demonstrating its favorable energy efficiency.61–64 When tested at 300 mA g−1, the m-Cu/NC-based battery displays a lower polarization voltage of 1.30 V (Fig. 3d), confirming the significant promotion of optimized structure and active sites for CO2 transfer kinetics.65,66
To evaluate the rate capability, the catalysts were tested at various current densities. As shown in Fig. 3e and f, the m-Cu/NC catalyst exhibits the lowest overpotentials of 1.14, 1.21, 1.30, 1.42, and 1.60 V at 100, 200, 300, 500, and 1000 mA g−1, respectively, compared to its counterparts, demonstrating its good rate capability across a wide range of current densities. Additionally, the long-term cycling stability of the assembled batteries was investigated at 300 mA g−1. The overpotential of the m-Cu/NC cathode increased by only 0.60 V after cycling for over 850 h. However, s-Cu/NC and l-Cu/NC show limited cycle life of 652 h and 326 h, respectively. Furthermore, the battery tested at 500 mA g−1 also achieved long-term cycling stability (570 h, Fig. S11). The reason for such attractive performance may be attributed to the synergistic catalytic effect of multiple active sites (pyridine N, Cu NPs and Cu–N/O sites) and the NC structure, which can promote the mass transfer of CO2 and Li+, avoiding the clogging of discharge products on the electrode surface at high rates.67 To further explore why the catalyst died after cycling, the battery was disassembled and it was found that the Li anode had completely lost its original metallic luster. When the disassembled m-Cu/NC catalyst was redeployed as the cathode with a fresh Li anode and the electrolyte, the reconstructed Li–CO2 battery could still achieve 110 cycles (Fig. S12, at 300 mA g−1) with an overvoltage of 1.58 V in the final cycle, confirming the stable catalytic performance of the catalyst.68
To elucidate the mechanism of the superior electrochemical performance of the m-Cu/NC-based Li–CO2 battery, the cycled m-Cu/NC electrode at different states was analyzed using various techniques. SEM images (Fig. 4a and b) reveal that the discharged electrode surface is covered with uniformly distributed aggregates composed of small particles, compared to the pristine electrode. These aggregates completely disappear upon recharging (Fig. 4c). We infer that during the discharge process, the large specific surface area enhances CO2 adsorption, where Cu NPs and Cu–N/O active sites adsorb and activate CO2 molecules, which then combine with Li+ to undergo reduction, forming Li2CO3 and C.18 XRD analysis further supports this observation. As shown in Fig. 4d, distinct diffraction peaks matching the standard pattern of Li2CO3 appear on the discharged electrode, confirming Li2CO3 formation as the discharge product.10–12 After recharging, these Li2CO3 peaks vanish, and the XRD profile reverts to resemble that of the pristine electrode, indicating decomposition of the discharge products. Additionally, Raman spectroscopy (Fig. 4e) and FTIR (Fig. 4f) detect characteristic peaks of Li2CO3 on the discharged electrode, which also disappear completely after recharging. The high-resolution XPS conducted on the electrode at different states (Fig. 4g and h) indicates that the C 1s spectrum shows a distinct peak at 288.5 eV after discharge, attributed to Li2CO3, which significantly diminishes after recharging. The other peaks at around 284.8, 286.6, 289.8, 291.9, and 293.5 eV were connected to C–C bonding, C–O bonding, CO bonding, π–π bonding, and (–CF2–CF2–)n, respectively.69 Additionally, the peak at around 55.6 eV in the spectrum of Li 1s after the process of discharging can be attributed to the formation of Li in Li2CO3, which is significantly weakened when the battery is fully recharged, and the peak at 55.6 eV after the process of charging can be attributed to Li in a small amount of remaining lithium salt.70 In addition, considering that the surface of the catalyst is covered with a wide bandgap insulating Li2CO3 layer, it will lead to an increase in the charge transfer impedance of the cathode during full discharge. EIS of the cycled m-Cu/NC cathode (Fig. 4i) suggests that the initial impedance value of the battery is approximately 474.8 Ω. After full discharge, the impedance increases to around 1167 Ω, which may be caused by the formation of insulating Li2CO3 and reduced carbon covering the catalyst and lithium surface, hindering electron transport.71 However, after full recharging, the impedance decreases to 529.1 Ω, which can be ascribed to the effective decomposition of Li2CO3. This value nearly recovers to its initial state but is still slightly higher, likely due to the presence of trace amounts of undecomposed Li2CO3 and reduced carbon.72 These results demonstrate the good reversibility of the battery. Therefore, it can be concluded that the existence of optimized N configuration, small Cu NPs and Cu–N/O promotes the decomposition of discharge products by reducing the decomposition energy barriers. Moreover, the larger specific surface area with enriched mesopores also provides space for the accumulation of discharge products, promoting the effective decomposition of discharge products and thus prolonging the cycle life of Li–CO2 batteries.67
Catalyst synthesis, characterizations, and supporting Figures and Tables. See DOI: https://doi.org/10.1039/d5sc04645a.
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