Ann Maria
James
a,
Nemo
McIntosh
b,
Félix
Devaux
c,
Patrick
Brocorens
b,
Jérôme
Cornil
b,
Alessandro
Greco
d,
Lucia
Maini
e,
Priya
Pandey
e,
Lorenzo
Pandolfi
f,
Birgit
Kunert
a,
Elisabetta
Venuti
f,
Yves Henri
Geerts
cg and
Roland
Resel
*a
aInstitute of Solid State Physics, Graz University of Technology, Petersgasse 16, 8010 Graz, Austria. E-mail: roland.resel@tugraz.at
bLaboratory for Chemistry of Novel Materials, University of Mons, 7000 Mons, Belgium
cLaboratoire de Chimie des Polymères, Université Libre de Bruxelles (ULB), 1050 Bruxelles, Belgium
dMax Planck Institute for Polymer Research, 55128 Mainz, Germany
eDipartimento di Chimica “G. Ciamician”, University Bologna, 40126 Bologna, Italy
fDipartimento di Chimica Industriale “Toso Montanari”, Università di Bologna viale del Risorgimento, 4, 40136, Bologna, Italy
gInternational Solvay Institutes of Physics and Chemistry, Université Libre de Bruxelles, 1050 Bruxelles, Belgium
First published on 12th July 2023
The discovery of new polymorphs opens up unique applications for molecular materials since their physical properties are predominantly influenced by the crystal structure type. The deposition of molecules at surfaces offers great potential in the variation of the crystallization conditions, thereby allowing access to unknown polymorphs. With our surface crystallization approach, four new phases are found for an oligoethylene glycol-benzothienobenzothiophene molecule, and none of these phases could be identified via classical polymorph screening. The corresponding crystal lattices of three of the new phases were obtained via X-ray diffraction (XRD). Based on the volumetric considerations together with X-ray fluorescence and Raman spectroscopy data, the phases are identified as solvates containing one, two or three solvent molecules per molecule. The strong interaction of dichloromethane with the oligoethylene glycol side chains of the molecules may be responsible for the formation of the solvates. Temperature-dependent XRD reveals the low thermal stability of the new phases, contrary to the thermodynamically stable bulk form. Nevertheless, the four solvates are stable under ambient conditions for at least two years. This work illustrates that defined crystallization at surfaces enables access to multiple solvates of a given material through precise and controlled variations in the crystallization kinetics.
New conceptsPolymorph screening, as an established technique to discover new crystal structures of molecular materials, is routinely applied to pharmaceutical compounds and organic semiconductors. However, the method can be improved substantially by including substrate surfaces as templates for crystallization. Especially in the case of thin-film applications for a specific molecular material, crystallization at surfaces must be taken into account to identify the relevant phases. This work demonstrates that combining classical polymorph screening with surface crystallization reveals the possibility of finding new phases of molecular crystal materials. |
During the crystallization processes, the systems have the tendency to move towards thermodynamic equilibrium.15 However, the route towards equilibrium passes through local energy minima, and hence the possibilities of stable molecular packing are highly diverse.16,17 During the solidification process, if kinetic processes dominate, metastable polymorphic forms with a larger free energy may eventually emerge.18,19 A less stabilising free energy is associated with metastable forms. The minima could be reached by varying the crystal growth kinetics, which are highly dependent on the external conditions such as the temperature, the type of solvent, molecular additives and impurities.20,21 However, the meticulous role of kinetic factors is far from being understood.22
Crystallization can also be carried out under spatial confinement, such as in nano-pores23,24 or at substrate surfaces.25–27 Utilizing solid surfaces as nucleation templates is undoubtedly a promising strategy for discovering new forms.28–30 In some systems, the adaptation of the molecular packing to a substrate surface leads to an entropy reduction and thereby results in the formation of new phases.31–33 Thus molecular crystals nucleating in the proximity of a surface may organise differently, and these new phases are not accessible otherwise.27 Therefore, it is vital to integrate this feature into the polymorph screening process.
One additional aspect of crystallization at surfaces is that the growth kinetics can be varied over a range that is considerably compared with other techniques. There exist a number of diverse thin-film preparation techniques which result in crystalline phases away from the thermodynamic equilibrium. Solution-based methods such as spin-coating, drop-casting, dip-coating and blade-coating are good examples of such thin-film techniques.34–36 One key parameter in the solution-based deposition technique is the evaporation rate of the solvent during the crystallization process.37 Solvent evaporation can also be controlled relatively well by monitoring the experimental conditions such as the substrate temperature during the deposition process or by maintaining a solvent atmosphere around the crystallization site.38–40
The present work illustrates that the classical polymorph screening technique carried out using a defined set of solvents can be combined with thin-film crystallization. The method is demonstrated here using an organic semiconducting small molecule, OEG-BTBT, whose chemical structure is depicted in Fig. 1. Recently, a classical polymorph screening investigation on this molecule was published.41 Two enantiotropically related phases were found (Form I, and Form II) together with a solvate with dichloromethane (Form III). Our surface crystallization approach identifies four additional solvates of OEG-BTBT. Please note that the formation of a solvate is quite rare for organic electronic molecules.
Fig. 1 Chemical structure of 2,7-bis(2-(2-methoxyethoxy)ethoxy)benzo[b]-benzo[4,5]thieno[2,3-d]thiophene (OEG-BTBT). |
New phases were found only in the case of dichloromethane (DCM) and 1,2-dichlorobenzene (DCB) solvents. The new phases were compared with the well-characterized stable form of OEG-BTBT prepared from chloroform (CF) solutions. The solubility limit is 0.8 g l−1, 0.5 g l−1 and 0.9 g l−1 for DCM, DCB and CF, respectively.
For the spin-coating process, the VTC-100 PA spin coater (Shenyang Kejing Auto-instrument Co. Ltd) was used and 200 μL of the solution was drop cast onto the substrates. The spin coater was programmed to do a sequential 2-step spinning process with a coating speed of 1000 rpm for 9 s followed by spinning at 1500 rpm for 30 s. For drop casting, 250 μL of the as-prepared solutions were cast onto the substrate surface, and the evaporation of the solvent was carried out in both open and closed environments. In order to drop cast at elevated temperatures, a heating chamber was used for temperature equilibration of the substrate.
The surface-deposited OEG-BTBT crystals were characterized using two different X-ray based methods: specular X-ray diffraction (XRD) and grazing incidence X-ray diffraction (GIXD). The XRD measurements were carried out using a PANalytical Empyrean diffractometer. The primary side is equipped with a sealed copper tube and a multilayer mirror for monochromatization (λ = 1.5418 Å) and to produce a parallel beam. The secondary side has an anti-scatter slit, a 0.02 rad Soller slit, and a PANalytical PIXcel 3D detector operating as a point detector. The measurements were converted to the reciprocal space using the expression qz = 4π/λsinθ, where qz is the scattering vector perpendicular to the substrate and 2θ is the scattering angle. The observation of Bragg's peaks was analysed in terms of the peak positions, from which the corresponding interplanar distance (d) of a net plane series can be calculated via d = 2π/qz. The crystal size L in the vertical (z) direction is related to the peak width Δqz by L = 2π/Δqz. In situ crystallization studies were performed using an AntonPaar DHS900 heating stage under inert (nitrogen) conditions.44 A defined heating rate of 4° min−1 was used during the heating and cooling experiments. Once the required annealing temperature had been reached, the system was maintained under the same conditions for 30 minutes so that the system could be in equilibrium.45
GIXD investigations were performed under ambient conditions at the XRD1 beamline, Elettra synchrotron, Trieste, Italy. The primary beam had an incidence angle of 1.5° relative to the substrate surface with a beam dimension of 50 × 50 μm and a wavelength of 1.400 Å. A stationary Dectris Pilatus 2M detector was used for collecting the diffracted intensity. Calibration of the experimental set up was performed on polycrystalline LaB6. In order to improve the statistics, the samples were rotated during the measurement, and the diffracted intensities were integrated over an exposure time of 10 s for a sample rotation of 10°. Real space detector images were converted into reciprocal space as a function of qz (the component of the scattering vector perpendicular to the substrate surface) and of qxy (the component of the scattering vector parallel to the substrate surface). The data were assessed using the in-house GIDVis software package,46 which creates 2-D contour plots with a linearly scaled colour code ranging from purple (representing low intensity) to yellow (representing high intensity). The resultant reciprocal space maps are corrected based on geometrical correction factors, such as Lorentz and polarization factor. GIDVis provides tools to determine the peak positions and peak intensities. The information on the peak positions was used for indexing of the observed Bragg peaks using GIDInd software.47
Besides the thickness the interference fringes, the annealed film shows a number of Bragg peaks that can be unambiguously assigned to already known phases of OEG-BTBT. The dominant features are a Bragg peak of a DCM solvate41 and the 100/200 peaks of Form I. This film shows limited stability over time, i.e., within days, the diffraction peak of the solvate disappears and the peaks of Form I increase in intensity. This is in full agreement with previous observations that a metastable solvate phase converts into Form I within a day.41 The prerequisites for the appearance of the already known phases of OEG-BTBT in the thin films are collected in Table 1.
Phase | Thin-film preparation conditions |
---|---|
Form I | From chloroform. |
From dichloromethane (DCM): – spin coating + annealing at 318 K + aging | |
Form II | From Form I, stable 403–438 K |
Form III | From DCM (1 g L−1): – solvothermal41 |
Form IV | From DCM (1 g L−1): – drop casting at room temperature |
Form V | From DCM (1 g L−1): – drop casting at 333 K; – drop casting at a reduced evaporation rate |
Form VI | From DCM (4 g L−1): – drop casting at room temperature |
Form VII | From 1,2-dichlorobenzene (DCB; 1 g L−1): – drop casting at a reduced evaporation rate |
These new phases appear to be stable under ambient conditions over long periods, as tested repeatedly over the course of two years. The diffraction patterns at large qz values (large scattering angles 2θ) are depicted in Fig. S2 (ESI†). Peaks are found at equidistant positions, which implies that they can be assigned to higher order diffraction caused by a single interplanar distance. This means that a strong preferred orientation of the crystals is present with a defined crystallographic plane parallel to the substrate surface. In addition to the phase pure forms, films with different combinations of coexisting (concomitant) phases could be prepared. Their respective XRD patterns are shown in Fig. S3 (ESI†), and the corresponding processing conditions required to obtain these specific phase mixtures are listed in Table S1 (ESI†).
The three new phases were investigated via GIXD to obtain a larger data set for crystal structure determination. The collected GIXD patterns are shown in Fig. 3; for comparison, the GIXD pattern of a Form I sample is shown in Fig. S4a (ESI†). In all cases, a pronounced preferred orientation (or texture) of the crystals is observed, which is shown by spot-like or arc-like diffraction features. Indexation of the individual diffraction pattern was performed using 12 peaks for Form IV, 11 peaks for Form V and 8 peaks for Form VI. The associated crystallographic lattices of the three new phases could be identified; the lattice constants are listed in Table S2 (ESI†) together with those of the known phases for comparison. The differences between the three new phases and the stable phase of OEG-BTBT were also investigated using high-frequency Raman spectroscopy, probing intramolecular vibrations. Explicit differences are observed between all four different phases (Fig. S5, ESI†). Unfortunately, a defined molecular packing cannot be provided for the three presented crystal structures. Therefore, only qualitative considerations can be made based on the detected crystalline lattices.
The analysis of the crystal structure was performed on the basis of the volumes of the crystallographic unit cells, whose values are given in Table 2. Despite significant differences in the lattice constants of the new phases, the volumes of the crystallographic unit cells are comparable to Form I. Therefore, we assign two molecules per unit cell (Z = 2) to the three new phases. In a subsequent step, the observed unit cell volumes were considered in more detail by assuming the required space of one OEG-BTBT molecule in the crystalline environment to be 584.5 Å3, i.e., the value obtained from Form I. With the knowledge that the composition of the DCM solvate (Form III) is one DCM molecule per OEG-BTBT molecule, we estimated the required volume of a single DCM molecule to be 64.8 Å3. This value fits reasonably well with the estimated van der Waals volumes, depending on the van der Waals radii, and values between 58 and 83 Å3 were obtained.48 Assuming three, two and one DCM molecule per OEG-BTBT unit incorporated into Forms IV, V and VI, respectively, comparable DCM volumes are yielded within our three new phases (compare Table 2). Therefore, we are led to the conclusion that Forms IV, V and VI are solvates that include different fractions of solvent molecules within their crystalline structures. The presence of DCM is further supported by observing the characteristic dichloromethane peak at 1423 cm−1 in the Raman spectra (Fig. S5, ESI†) for Forms IV and VI,49 as well as by the detection of chlorine atoms in the films via X-ray fluorescence, as shown in Fig. S6a (ESI†). However, no clear identification of the DCM solvent molecule could be obtained via infrared spectroscopy in the characteristic spectral range between 700 and 1500 cm−1 (Fig. S6b, ESI†).
Form I | Form II | Form III | Form IV | Form V | Form VI | |
---|---|---|---|---|---|---|
Temperature [K] | 298 | 404 | 100 | 298 | 298 | 298 |
Volume [Å3] | 1169.1 | 3619.7 | 2597.3 | 1399.0 | 1312.7 | 1236.6 |
Z | 2 | 6 | 4 | 2 | 2 | 2 |
Solvent molecules per unit cell | 0 | 0 | 4 | 6 | 4 | 2 |
Volume for one OEG-BTBT molecule [Å3] | 584.5 | 603.3 | ||||
Estimated volume per solvent molecule [Å3] | 0 | 0 | 64.8 | 76.6 | 71.8 | 67.5 |
Transition temperature [K] | 403.0 | 429.0 | Unstable | 347.2 | 347.9 | 366.0 |
Results from temperature-dependent XRD investigations of the new solvates are shown in Fig. 4b performed on a sample with concomitant solvates. Form IV and Form V show the disappearance of the Bragg peaks at 347.2 K and 347.9 K, respectively, whereas, for Form VI, the peak vanishes at 366 K. The absence of any diffraction peaks above these temperatures indicates that phase transitions are reached. The observed thermal stability for all three phases is far below the melting temperature of Form II (429 K) and clearly below the phase transition of Form I (403 K). The transition temperatures are given in Table 2. Note that a change from Form IV to Form I is observed by annealing a phase pure thin film of Form IV at a temperature of 403 K and 413 K for 30 minutes and subsequent cooling to room temperature (Fig. S7, ESI†).50
Using the 1,2-dichlorobenzene solvent for thin-film fabrication gave one additional unknown phase of OEG-BTBT, which is denoted as Form VII in Table 1. Drop-casting experiments with a reduced solvent evaporation rate during the crystallization process resulted in thin films with two coexisting phases: Form VII and Form I. However, attempts to prepare phase pure films of Form VII were unsuccessful. The major challenge lies in further reducing the evaporation rate of the high-boiling-point solvent 1,2 dichlorobenzene. Fig. S8 (ESI†) shows the corresponding experimental results: XRD curves, GIXD, Raman spectroscopy, and temperature-dependent XRD measurements. The temperature-dependent investigations carried out on Form VII reveal its stability up to 308 K.
The observed thermal stability of the new phases is observed to range from 347 K (Form IV) to 366 K (Form VI), values that are far below the phase transition temperature of the thermodynamically stable phase at room temperature (403 K) or the high-temperature phase (429 K). Normally, phase pure crystalline polymorphs of molecular compounds show a weak spread of melting temperatures: for example, a difference of 13 K is observed in the case of the molecule 5-methyl-2-[(2-nitrophenyl)amino]-3-thiophenecarbonitrile (known as ROY; 7 polymorphs)2,51 or 14 K in the case of 5H-dibenz[b,f]azepine-carboxamine (carbamazepine, C15H12N2O; 5 polymorphs).52 In specific cases, differences in the melting temperature of up to 30 K can be observed.53,54 The literature suggests that a difference in the melting point above 50 K is scarce among the various crystalline polymorphs of a given compound.55 However, in the case of solvates, the thermal stability is drastically reduced in comparison with the not-solvated phase, such that reduced phase transition temperatures of 80 K can be observed.56 The observed substantial reduction of the thermal stability agrees with our suggestion that these three phases from DCM solutions are solvates. Furthermore, a simple packing analysis based on the required volume of a single OEG-BTBT molecule within Form I and of DCM molecules within Form III reveals that the three new solvates differ by the number of DCM molecules per OEG-BTBT molecule (Table 2). It is also interesting that we see this large difference in the transition temperature for polymorph (Form VII) prepared from yet another solvent, 1,2-dichlororbenzene, which has a much higher boiling point (453 K).
In principle, crystal structure solutions based on GIXD experiments could be performed using a combined theoretical/experimental approach. However, molecules comparable in size to OEG-BTBT with flexible moieties are on the edge for obtaining a crystal structure solution.57,58 In the current case, only speculation can be offered about the crystalline packing of DCM and OEG-BTBT molecules within the new phases. It is observed that the new phases are more stable than the known solvate (Form III). Therefore, considerably different packings are expected for Form III versus Forms IV, V and VI. One possibility would be the embedding of DCM molecules into the OEG side chains. It is well known that OEG and its polymer have a polar character and are thus prone to interact with polar solvents. Moreover, an exceptionally high solubility is found for polyethylene glycol in the solvent DCM.59 The high flexibility in the chain conformation, together with the specific polar centres, is thus beneficial for the incorporation of polar molecules into the crystalline environment.60,61 Generally, the preparation of solvates could be a first step towards the preparation of unknown polymorphs obtained through a careful desolvation process.62,63
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3mh00764b |
This journal is © The Royal Society of Chemistry 2023 |