Miguel
Melendez-Zamudio
,
Erin
Donahue-Boyle
,
Yang
Chen
and
Michael A.
Brook
*
Department of Chemistry and Chemical Biology, McMaster University, 1280 Main St. W., Hamilton, ON L8S 4M1, Canada. E-mail: mabrook@mcmaster.ca
First published on 13th December 2022
Silicone elastomers are widely used because of their myriad useful properties. However, their synthesis requires a high energy input. We report that the amount of silicone, per application, can be significantly reduced by the creation of silicone composites derived from soybean oil. Acrylated soybean oil, prepared by addition of acrylic acid to epoxidized soybean oil, was linked to aminoalkylsilicones using a catalyst-free aza-Michael reaction in the absence of solvents; the reaction takes <1–12 hours depending on reaction temperature (room temperature to 60 °C). The resulting opaque elastomers behave very similarly to silicone elastomers with respect to durometer, surface energy and thermal stability. Although stable to boiling water, the products readily undergo degradation by basic alcoholysis in ethanol to give processable oils.
Silicone polymers that contain organic functional groups including alcohols, thiols, and amines are readily available. The latter are potent nucleophiles. The aza-Michael reaction is a particularly attractive strategy to link aminoalkylsilicones to natural materials, as the process is catalyst free, with excellent atom economy, and occurs at low to medium temperatures in a few hours in excellent yield.3–5
Vegetable oils – triglycerides – constitute a class of molecules typically destined for food, but are also available post consumer use and from plant sources that are not used as food. Thus, they constitute useful, natural feedstocks that need not compromise access to food.
Triglycerides are typically polyunsaturated materials. Soybean oil, a commonly used vegetable oil, can be directly modified for further use through reaction at the alkene groups.6 More commonly, the alkenes are rendered subject to nucleophilic attack by first conversion to epoxides7,8 or cyclic carbonates.9 For example, diethylamine easily ring-opens soybean oil epoxides in the presence of zinc chloride.10 Related cyclic carbonates are useful feedstocks for naturally derived, isocyanate free polyurethanes.11 An isocyanate free polyurethane was prepared by opening cyclic carbonates with aminosilane coupling agents.12
We reasoned that widely available telechelic aminoalkylsilicones could participate in aza-Michael reactions with acrylated soybean oil formed first by epoxidation and then acrylation.8 We report the ability to prepare libraries of silicone elastomers based on soybean oil, and their facile degradation under basic conditions, when desired.
The ring-opening of epoxides is well-established in industrial processes.13 When good nucleophiles like amines are used, as with epoxy-based resins, accelerators are common; co-catalysts are also frequently exploited under acidic conditions, including with fatty acid-derived epoxides.14 A systematic examination of the reaction of 1 with acrylic acid demonstrated that, by controlling both concentrations of reagents and temperature, catalysts were not required (Fig. 1A). The oligo-acrylated product 2 was formed in 86% yield in 12 hours at 120 °C. It would be desirable to reduce both reaction time and temperatures for, among other reasons, energy consumption. However, survey experiments showed that higher temperatures were associated with degradation of the soybean oil constituent, as easily seen from the color changes. The use of, for example, Brønsted acids also led to degradation. Lewis acids did not significantly reduce the reaction temperatures required and were eventually rejected because of the need, at reaction end, to remove the catalyst.
Fig. 1 (A) Formation of soybean acrylates from the epoxide; (B) Model aza-Michael reaction with benzylamine (Fig. S1, ESI†); and (C) crosslinked soybean silicones following the aza-Michael reaction between acrylated soybean oil and telechelic silicones. Photos of elastomers formed from different aminosilicones (a) T12-25, (b) T36-25 and (c) T59-25. Note: although the soybean oil sample had 4.2 alkenes per molecule, only 4 alkenes are drawn for clarity. |
The aza-Michael reaction between aminosilicones and simple acrylates is very efficient; catalysts are not required and the reaction is particularly facile when there is an alcohol in the beta-position of the ester.5 Model studies that involved reacting 2 with benzylamine showed that, on demand, 25–100% of the acrylates could be consumed at room temperature in <12 hours simply by adding the appropriate quantity of the amine and mixing (Fig. 1B). Thus, if desired, acrylate groups can remain in the product for further elaboration.
The same process was then used to crosslink telechelic aminoalkylsilicones with 2. As can be seen in Fig. 1C, the combination of the two materials leads to opaque, yellow → brown elastomers. Since 2 is yellow/brown, depending on batch and age, the elastomers formed with higher concentrations of 2 were darker brown; with an increase in the silicone content they can become off white. Silicones are both hydro- and oleophobic15 and, therefore are expected to be only partly miscible with 2 and its products. Thus, the materials are opaque unless very low concentrations of 2 are used within the silicone matrix; it is possible that the use of surfactants could lead to much small domains of the two materials, reducing opacity.
The rate of crosslinking was affected by the length of the siloxane chain and the concentrations of 2 used (Table 1). Silicones with relatively higher concentrations of amines underwent more rapid crosslinking; T2 ∼1 hour and ∼4 hours for T12 (nomenclature: Tn, T = telechelic, n = number of Me2SiO monomers in the chain). However, reaction rates slowed as the amines were diluted by more Me2SiO backbone monomers; samples derived from T36 or T59 required heated overnight in a 60 °C oven to achieve complete cure. IR-ATR characterization of model T2 materials showed a decrease in peaks at 1633, 1406 (CH2CH–), 981 cm−1 (vibration of H–C in CC–H) from the acrylic group (Fig. S2, ESI†). Peaks corresponding to the –Si–O–Si– bond that appear in the region between 1130–1000 cm−1 were not seen with the T2 derivatives, but showed clearly within higher molecular weight aminoalkylsilicone products (Fig. S2, ESI†).16,17 Unsurprisingly, both surface energy (from contact angle) and hardness (Shore OO) decreased with an increase in silicone content. T2-derived samples did not follow this trend. We attribute this to inefficient grafting at both ends of the telechelic chains due to more challenges in forming bridges between soybean acrylates. These materials are thus both softer and less hydrophobic because of a higher proportion of dangling chains with amino termini; pure silicone elastomers typically have sessile drop water contact angles near 100–110°.18 The chain length also plays a crucial role in the hardness of the materials. The presence of longer chain siloxanes will produce softer materials even if the composite contains the same concentration of silicone (Fig. 2).
Fig. 2 Changes in (A): hardness and (B): contact angle with different ratios of 2 to a series of aminosilicones. |
Acrylated soybean oil, g (mmol) | Silicones | Product | Concentration, mg (mmol) | t | %Db |
---|---|---|---|---|---|
a Curing time in hours. b %D units (Me2SiO) in the product. c Heated at 60 °C in an oven. | |||||
2 (0.809) | T2 | T2-10 | 10% 20 (0.080) | 12 | 8.3 |
T2-15 | 15% 30 (0.121) | 8 | 11.5 | ||
T2-25 | 25% 50 (0.202) | 4 | 16.7 | ||
T2-50 | 50% 100 (0.404) | 0.5 | 25.0 | ||
T2-75 | 75% 150 (0.607) | 0.5 | 30.0 | ||
T2-100 | 100% 201 (0.809) | 0.5 | 33.3 | ||
2 (0.809) | T12 | T12-10 | 10% 71.8 (0.0809) | 12 | 43.2 |
T12-15 | 15% 108 (0.121) | 3 | 52.1 | ||
T12-25 | 25% 179 (0.202) | 2 | 62.0 | ||
T12-50 | 50% 359 (0.404) | 1 | 72.4 | ||
2 (0.809) | T36 | T36-10 | 10% 215 (0.0809) | — | 74.4 |
T36-15 | 15% 323 (0.121) | 12c | 80.3 | ||
T36-25 | 25% 538 (0.202) | 12c | 85.7 | ||
T36-50 | 50% 1077 (0.404) | 12c | 90.2 | ||
2 (0.809) | T59 | T59-10 | 10% 353 (0.0809) | — | 82.9 |
T59-15 | 15% 529 (0.121) | 12c | 87.2 | ||
T59-25 | 25% 0.883 (0.202) | 12c | 90.9 | ||
T59-50 | 50% 1766 (0.404) | 12c | 93.9 |
One interesting feature offered by these materials is the ability to tailor the crosslinking density simply by changing the concentration of aminoalkylsilicone that is added, leaving different quantities of unreacted acrylic groups that can be modified in secondary reactions (e.g., another aza-Michael reaction, radical polymerization, etc.). 1H NMR of the swollen materials clearly showed residual acrylics present in the sample (Fig. S3, ESI†).
A selection of the soybean silicone elastomers was characterized for thermal stability using TGA under argon. There is a small loss of mass up to 211–215 °C, but significant thermal degradation only starts at about 330–345 °C and continues to about 480 °C. Essentially complete combustion is observed up to 500 °C, with residual mass of only a few percent (Fig. S7, ESI†).
It is well known that reinforced silicones possess outstanding mechanical properties but, in the absence of fillers, the elastomers are comparatively weak. We wished to directly compare the physical properties of a traditional unfilled silicone with the soybean acrylate silicone prepared here. Dogbones of a hydrosilylation-cured silicone elastomer (R3SiH + H2CCHSi-Silicone → R3SiH2CCH2Si-Silicone) with a Shore OO hardness of 72 were compared with two different unfilled formulations prepared from 2 with aminosilicones T12-50 and T36-50, with Shore harnesses of 87 and 81, respectively. The presence of the soybean constituent decreased elongation at break in proportion to its presence in the polymer (Fig. 3). Samples with longer siloxane chains (T36, T59) are more flexible and have better mechanical properties than samples with smaller chains (T2 & T12) that are harder and stiffer.
Fig. 3 Comparison of % elongation at break of: unfilled silicone, T36-50 and T12-50. Note: the lines are only to facilitate reading the chart. |
Polyesters and silicones are both condensation polymers and could be expected to undergo hydrolysis, even in the absence of catalysts; it is noted that the amine present could be expected to act as such a catalyst. Hydrolytic stability of the materials was tested for two samples by boiling the T12-25 and T12-50, respectively, in water for 24 hours. Approximately 95% of the mass was recovered in each case, consistent with little or no degradative chemistry resulting from the treatment.
Enforced degradation of both ester19 and silicone20 groups is facilitated by catalysts. To date, experiments with enzyme catalysts such as lipase for the ester groups have not been successful. However, aqueous base catalysis using EtOH as a cosolvent was very effective. After 1 hour at 40 °C the sample had undergone complete degradation leading to an aqueous dispersion; after removal of solvents and redispersion in water/CDCl3 (used for convenience in the NMR) the upper aqueous phase in fatty acid, alcohols, and traces of silicones, while the organic lower phase contained mostly silicones (determined by 1H and 13C, Fig. S4 and S6, ESI†). The product silicones were of higher molar mass than the starting silicone material (degradation products from T59-50Mn = 11640 g mol−1, Mw = 25665 g mol−1, ĐM = 2.20 vs. starting material T59Mn = 2215 g mol−1, Mw = 4220 g mol−1, ĐM = 1.90) consistent with some residual coupling between silicones and soybean oil constituents (on average 1 lipid for each 2 or 3 silicone chains). Amides were seen as products of this degradation in the infrared spectrum (Fig. S5, ESI†). After a second degradation using base, all the silicone products had been converted to volatile products and were not observed in the residual product. Thus, simple base cleavage allows facile separation of hydrophobic silicone constituents from the soybean oil-derived products (Fig. 4).
Composites with low silicone content, e.g., derived from T2, exhibited contact angles consistent with the soybean oil-derived product that, because of residual alcohols, will have higher energy than silicones. Water contact angles rose in proportion to the amount of silicone present. This was expected, as silicones normally ‘win the fight’ to get to air interfaces and manifest in very high water contact angles.21
Silicones are both oleophobic and hydrophobic and it is entirely expected that they will be immiscible with the soybean oil constituents.15 Silicones have refractive indices (∼1.41) that are quite different from vegetable oils such as soybean oil (∼1.46). Therefore, unless special attention is paid to refractive index matching, or additional ingredients like surfactants are used, opaque elastomers are to be expected; the yellow-brown color is a consequence of the soybean oil.
The opacity further reinforces the observation of incomplete miscibility of the two constituents. Relatively large domains must be present and to these are ascribed the somewhat lower than expected water contact angles for the less silicone rich composites; the domains derived from 2 must also be presenting at the air interface – the silicone is unable to completely coat the surface.
The thermal stability of silicone polymers is perceived to be quite good; silicone polymers typically only start to degrade at ∼385 °C,22,23 and much higher temperature stability has been reported.24 For an organic molecule, the soybean oil is reasonably thermally stable; most reports suggest that the degradation of the oil starts after ∼300 °C. Soybean oil polyurethanes also exhibit quite good thermal stability.25
Silicone polymers are known to provide additional thermal stability to composite polymer systems. For example, simple polyurethanes, depending on structure, undergo thermal decomposition (TGA) starting well below 400 °C,26 while silicone polyurethane copolymers begin to decompose well above 400 °C.27,28 That thermal stabilizing effect is similarly exhibited with the silicone/soybean copolymers (Fig. S7, ESI†), which start decomposition at much higher temperatures than pure organic polymers.
The main objective of this research was to dilute the energy impact of silicone (via silicon) synthesis by the incorporation of derivatives of natural materials. That objective was met, with the synthesis of composites of wide-ranging silicone content from about 10 to 95% to give flexible silicone elastomers. During synthesis, the aza-Michael addition to the acrylate, used to create the linkage, was preferred over amidation of the ester, a process that would have cleaved the two constituents (Fig. 1D). While the ester groups binding them will inevitably succumb to hydrolysis, they do not react readily; boiling in water did not lead to significant changes in the properties of the silicone/soybean composite. It is proposed, therefore, that applications could easily be found for elastomers that possess reasonable thermal and hydrolytic stability (providing color and opacity do not compromise requirements).
Previous studies with soybean oil-derived materials and silicones exploited silylated soybean oil as a filler and trialkoxy-siloxanes as crosslinkers in a room temperature vulcanization (RTV) catalyzed by dibutyltin dilaurate (DBTL).6,29 The known toxicity of the tin catalyst is disadvantageous, particularly compared to the catalyst free formulation reported here. The RTV system showed that an increase in the concentration of soybean oil inside the material led to more brittle materials. Perhaps because there is some phase segregation in these composite materials, the materials even at low silicone content are stiff but not brittle and soften with increasing silicone content.
Elastomers are frequently difficult to reprocess at end of life, controlled degradation is desirable so that the constituents can be repurposed in the original form, or at least recovered for use, typically, in a lower value application. Mild base degradation led to conversion of the elastomers to oils. It is hoped that analogous degradation processes can be elicited by enzymes, an examination of which is underway. However, this outcome is already quite encouraging, as processability and degradation processes will speed up as the surface areas of the constituents are increased. Although the silicone/soybean composites may be degraded under mild conditions, complete degradation is facilitated by more aggressive conditions via both ester hydrolysis and depolymerization of the silicone products. No attempt was made to identify the volatile silicone constituents, but these are inferred to be volatile cyclic silicones and alkoxysilanes (Fig. 4).30
One of the drivers for this research was learning if one could replace significant quantities of silicone by other, less energy intensive, preferably natural feedstocks without significantly degrading the beneficial properties that silicones bring. The silicone constituents in silicone/soybean elastomers manifest their properties in the composite with respect to thermal stability and surface energy. As has been shown, these materials can be easily degraded, and the oils can be separated easily by a simple extraction where one can obtain in one phase the siloxane polymer and in the other the degraded products of the soybean oil.
The proposed systems in this paper have an advantage compared to alternative systems in that linking soybean oil to silicones involves clean, facile nucleophilic addition that can be done without the need for any type of catalyst or solvent, and without the production of any type of byproduct. Additionally, the quantity of reacted acrylics can be controlled, which provides an opportunity to tailor the final mechanical and other properties of the material. Finally, to a degree, the method allows the incorporation of silicone properties in an elastomer with much lower silicone content.
1H NMR (δ, 600.13 MHz, CDCl3): 0.79–0.84 (m, 8H), 0.95–0.99 (m, 1H), 1.18–1.69 (m, 67H), 2.22–2.27 (m, 6H), 2.82–3.12 (m, 9H), 4.07 (dd, 2H, J = 5.88, 11.85 Hz), 4.22 (dd, 2H, J = 4.20, 11.88 Hz), 5.17–5.20 (m, 1H) ppm. 13C NMR (δ, 150.9 MHz, CDCl3): 13.9, 14.0, 14.1, 22.6, 22.7, 22.8, 24.8, 24.8, 24.9, 26.1–27.9 (m), 29.0–29.7 (m), 31.6, 31.8, 31.9, 33.9, 34.0, 34.1, 54.2, 54.3, 56.6–57.2 (m) (epoxy C), 62.1, 68.9, 172.7, 173.2, 173.3 ppm (Fig. S8 and S9, ESI†).
1H NMR (δ, 600.13 MHz, CDCl3): 0.84–0.87 (m, 9H), 1.18–1.67 (m, 70H), 2.27–2.31 (m, 6H), 2.62–2.74 (m, 4H), 4.09–4.15 (m, 2H), 4.23–4.30 (m, 2H), 4.33–4.47 (m, 4H), 5.20–5.27 (m, 1H), 5.78–5.92 (m, 3H), 6.04–6.17 (m, 3H), 6.33–6.49 (m, 3H) ppm. 13C NMR (δ, 150.9 MHz, CDCl3): 13.9, 22.6, 24.6, 28.7–29.6 (m), 31.8, 34.0, 53.2, 59.8, 61.9, 68.8, 128.2, 131.2, 165.9, 170.3, 173.3 (Fig. S10 and S11, ESI†).
For IR data and an NMR spectrum, see Fig. S2 and Fig. S3 (ESI†); for Shore OO hardness and contact angle, see Fig. 2.
T12-25: Winitial = 637 mg, Wfinal = 600 mg, recovery Wi/Wf = 94%. T12-50: Winitial = 561 mg, Wfinal = 533 mg, recovery = 95%.
Mass1 = 0.344 g (dispersed in CDCl3)
Mass2 = 0.519 g (dispersed In D2O)
Total of mass recovered = 0.863 g (85% of the original mass)
Footnote |
† Electronic supplementary information (ESI) available: Model aza-Michael reaction formulations; IR and NMR data of starting material, 2, model reactions; elastomers and degraded elastomer products; table of silicone elastomer content; TGA data for 3 elastomers. See DOI: https://doi.org/10.1039/d2gc04073e |
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