Yinjun
Chen‡
a,
C. Joshua
Yeh§
a,
Qiang
Guo
b,
Yuan
Qi
b,
Rong
Long
b and
Costantino
Creton
*a
aLaboratory of Soft Matter Science and Engineering, ESPCI Paris, PSL University, CNRS, Sorbonne Université, 75005 Paris, France. E-mail: costantino.creton@espci.psl.eu
bDepartment of Mechanical Engineering, University of Colorado Boulder, Boulder, CO, 80309 USA
First published on 17th December 2020
A mechanochemistry based approach is proposed to detect and map stress history during dynamic processes. Spiropyran (SP), a force sensitive molecular probe, was incorporated as a crosslinker into multiple network elastomers (MNE). When these mechanochromic MNEs are loaded, SP undergoes a well-known force-activated reaction to merocyanine (MC) changing its absorption in the visible range (visible blue color). This SP to MC transition is not reversible within the time frame of the experiment and the color change reports the concentration of activated molecules. During subsequent loading–unloading cycles the MC undergoes a fast and reversible isomerization resulting in a slight shift of absorption spectrum and results in a second color change (blue to purple color corresponding to the loading–unloading cycles). Quantification of the color changes by using chromaticity shows that the exact color observed upon unloading is characteristic not only of the current stress (reported by the shift in color due to MC isomerization), but of the maximum stress that the material has seen during the loading cycle (reported by the shift in color due to the change in MC concentration). We show that these two color changes can be separated unambiguously and we use them to map the stress history in the loading and unloading process occurring as a crack opens up and propagates, breaking the material. Color maps on fractured samples are compared with finite element simulations and the agreement is excellent.
One of the major recent advances to characterize the mechanical properties of polymeric materials at the molecular level has been the development of force-sensitive mechanophore molecules that exhibit mechanically activated optical responses, such as light emission (luminescence),1 color changes2 and fluorescence3 in response to the application of a mechanical force to a specific chemical bond. When these molecules are incorporated in the polymer network in a load-bearing position, they can be activated and respond locally to the application of a stress on a macroscopic sample, making it therefore possible to spatially map the optical activation. These responses have mainly been used to qualitatively investigate the mechanical properties of materials,4 the interactions between different interfaces,5 the damage zone around a crack tip,6 and the tailoring of physical properties.7 Only a few studies8 focused on the actual quantification of the mechanically activated optical signals, which is needed to understand how stresses and strains are distributed to molecules and to develop physically based constitutive models.
One of the reasons is that mechanophore molecules are currently not commercially available and need to be incorporated into the materials with a suitable synthetic method, which is specific for each new material. Furthermore the technique competes with the versatile digital image correlation (DIC)9 and particle tracking10 techniques, that are able to quantitatively detect the strain field with high accuracy in many situations11 without any chemical labeling of the material.
Although mechanophores still provide less quantitative information than DIC for the time being, they allow direct optical visualization of the spatially resolved level of activation. Recently, Xia et al.12 incorporated mechanochromic spiropyran based (SP) molecules as crosslinkers into Sylgard 184 (an elastomer containing nanofillers) and demonstrated their usefulness for mapping strains in fast impact experiments. A color change due to the activation of SP into merocyanine (MC) was observed during the deformation of the materials and the distribution of color change was qualitatively consistent with the prediction of Von Mises strain fields by finite element analysis suggesting that activation is caused by an average level of strain. Park et al.13 also incorporated SP into a nanocomposite with pores and silica nanoparticles and observed color changes with increasing strain. With their particular material they observed enhanced activation even at moderate stress, a useful property for responsive electronic skin elastomers. However, the complex structure of the materials makes it difficult to directly connect molecular activation and strains.
If strain fields can be mapped by DIC, detecting stress is much more difficult and this is where mechanophores can have an edge. If DIC is used, a constitutive model is needed to calculate the stress field from the strain field. For soft polymer networks, many constitutive models have been proposed and are used such as the neo-Hookean model, the Mooney–Rivlin model,14 Ogden's model,15 Gent's model.16 Although these models fit the data well in uniaxial extension, they are often not validated by direct experimental evidence in other geometries involving multiaxial loading. In addition, when strain-hardening materials are deformed to large strains such as near fracture points, the displacement measurement obtained from DIC and particle tracking becomes inaccurate and result in large uncertainties in the stresses predicted by the assumed constitutive modeling.
Motivated by this fact, in a previous work17 we quantified the color changes of multiple network elastomers (MNEs) containing SP undergoing uniaxial tension. We demonstrated that the color of the sample was directly proportional to the concentration of activated SP in the material. By constructing a calibration curve between color change and nominal stress during loading, the stress field around a crack tip prior to propagation was quantitatively mapped and the results were validated with finite element simulations. This quantification work was however limited to mapping the stress evolution during loading by the force-activated transition between SP and merocyanine (MC). As we argued in our previous work the observed color change is due to an increase in concentration of MC as the macroscopic load on the sample increases. Yet the force-induced SP → MC transition is not reversible within the time scale of the experiment so that the concentration of MC in the sample is only dependent on the maximum stress seen by the sample and does not change if the load is removed. Yet it would be very helpful to map stresses in dynamic experiments where materials can be locally loaded, damaged and then unloaded such as in the case of the propagation of a crack. For this situation DIC does not give a unique answer for the stress (because of near crack tip damage during loading).
Craig et al.2d incorporated SP as a crosslinker in a PDMS elastomer and observed a change in color from transparent (before force-activation) to blue (upon loading) to purple (upon full unloading). From the molecular point of view, the instantaneous and fully reversible color change during unloading and reloading was attributed to the isomerization of MC as shown in Fig. 1a. Namely, there are no less than two isomers of MC corresponding to the loading and unloading,18 respectively. In other words the MC concentration does not change upon unloading and reloading but the relative proportion of the two isomers has a force dependent equilibrium with a very low activation energy.
Weng et al.19 also used this color change to demonstrate unloading around the crack tip during the propagation of a crack in polyurethane illustrating that the two-color change is sensitive to the change in stress in the materials. However, their approach was not quantitative.
The purpose and novelty of this paper is to extend the quantitative color analysis approach of Chen et al.17 to two additional mechanical situations involving the application of a decreasing load:
(1) The optical quantitative mapping of the maximum stress seen by the material point near the fracture plane measured post-mortem.
(2) The optical quantitative mapping in a time-resolved way of the propagation of a crack including in the regions unloaded by the propagation of the crack.
Both measurements are essential to calibrate and improve analytical and computational mechanical models to predict crack propagation in particular when the material is extensively damaged before failing.
To do that, we incorporate SP-based crosslinkers in ethyl acrylate-based multiple network elastomers6b,20 (MNE) following a previously developed synthetic procedure. Unlike PU, the MNEs exhibit no measurable viscoelasticity in uniaxial deformation and are sufficiently tough to activate a detectable amount of SP into MC upon loading. Hence, MNE are good model systems. After proper calibration, a direct measure of the change in local color (due to the isomerization of MC) with a simple RGB camera will be carried out on a propagating crack and on fracture surfaces. The experimental results will then be compared with finite element simulations to check the validity of this novel quantitative and time-resolved approach.
Polymer name | λ 0 | E (MPa) | σ m (MPa) | (λb) |
---|---|---|---|---|
a λ 0: pre-stretch of filler network, E: Young's modulus, σm: nominal stress at break, λb: stretch at break. | ||||
EA0.2-0.05(1) | 1 | 0.62 | 0.86 | 4.1 |
EA0.2-0.05(1.70) | 1.70 | 0.90 | 10 | 4.2 |
EA0.2-0.05(2.61) | 2.61 | 1.24 | 11.3 | 3.1 |
EA0.5-0.05(1) | 1 | 0.85 | 1.1 | 2.1 |
EA0.5-0.05(1.56) | 1.56 | 1.16 | 4.6 | 2.5 |
EA0.5-0.05(2.23) | 2.23 | 1.88 | 15.7 | 2.7 |
While a significant improvement in stiffness and fracture toughness was observed for both families of materials consistent with results reported in previous work6b,20,21 (Fig. S1† and Table 1), the more highly prestretched elastomers (EA0.5-0.05(2.23) and EA0.2-0.05(2.61)) with the highest Young's modulus and failure stress were selected for our experiments to maximize SP activation before fracture.
To characterize more precisely the two-color changes, a UV-vis absorption spectrum was obtained for the EA0.2-0.5(2.61) samples during cyclic loading tests. In Fig. 1d, the absorption spectrum of the loaded sample (blue curve) presents a broad peak between the wavelength of 600 and 650 nm during loading. When the sample was fully unloaded, the absorption peak shifted to 580 nm (purple line). According to Wohl et al.,22 different stable isomers have different characteristic absorption peaks in the visible light region and thus result in different colors. The conversion from one absorption peak to another during loading and unloading validates the probable shift between two main isomers of MC reverting into each other during the cyclic loading test. Based on the computational work of Craig et al.,2e the SP derivative used in this work mainly transforms into five isomers as shown in Fig. 1a. Since these isomers are sensitive to stress and are able to transform into each other reversibly over the time scale of the loading/unloading experiment, once the SP is activated into MC, the materials reversibly and instantaneously shift between different colors in response to the change in stress as shown in Fig. 1c. EA0.2-0.05(2.61) samples gradually shift from blue color into purple with decreasing applied stress. This suggests that the exact color may be directly related to the level of stress in the material, giving us therefore in principle the ability to quantify the stress during the unloading process.
Although the exact nature of the main isomers presents during loading and unloading cannot be ascertained, this does not matter for the quantification of stress as long as the respective stability of the isomers is sensitive to the stress level in the same way.
To quantify these changes in color, an RGB analysis based on color chromaticity was carried out for the step cyclic loading. Chromaticity relates to the intensity of specific color channels, i.e. red, green and blue. Sratio, is defined as the ratio of the intensity of a color channel in eqn (1):
(1) |
To improve the sensitivity of chromatic changes to stress and the detection limit, a total chromatic change was defined. The total chromatic change, ΔTratio, was calculated based on the Euclidean norm:
(2) |
The total and green chromatic changes were selected as parameters to visually separate the loading and unloading by associating the loading and unloading along the y and x axes of Fig. 2d, respectively. However, in principle, any two chromatic descriptors can be selected to fully describe the color state (see Section S2 of the ESI† for more details). A 3D color-stress map can be plotted, where coordinates on the color plane are assigned a nominal stress value. Color coded to stress lines as a function of green and total chromatic change are shown in Fig. 2d. The right edge of the map shows the stress curve during the loading of a virgin sample where SP changes into MC. The left part of the map corresponds to relaxation and reloading. Note that the color change during reloading retraces the unloading curves, indicating the reversibility between blue and purple. This result is consistent with the observation that the unloading and reloading curves in the stress-extension response overlap in Fig. 2a. This color-stress calibration map can then be used to measure the magnitude of the stress for each pixel in the sample region of an image during both the loading and unloading process. Since the concentration of MC in the sample (all isomers included) is only dependent on the maximum stress that the sample has seen, this information can be deduced from the chromatic change coordinates.
We will now examine how this mechanochemical approach can be used to investigate a fully macroscopic solid mechanics problem: the propagation of a crack in a sample from an initial notch. As the crack propagates the material points that were initially loaded in front of the crack tip, become progressively unloaded. This information that is currently impossible to obtain experimentally by any other method, is important to estimate the real energy release rate and the stress history of the sample.
Fig. 3 (a) Image of EA0.2-0.05(2.61) during crack propagation; (b) stress map of the image in (a). The scale bar in the images represents 0.5 mm. |
The calibration color-stress map of Fig. 2d can then be used to detect the spatial position of the unloaded regions of the sample, the 2D maps of the values of the local stress σloc during the loading of the SEN sample and the propagation of the crack are shown in Fig. 3b for different macroscopic values of tensile stretch and nominal stress. Around the peak macroscopic stress two regions in the shape of wedges where the material is unloaded are clearly visible (images V and VI). The unloaded regions start from the areas that exhibit the maximum stress concentration around the crack tip before crack propagation, gradually extending to areas further away from the crack as shown in Fig. 3b. This is the first time that the stress relaxation in the dynamic process of crack propagation is observed and quantified. In unloaded areas, the magnitude of the relaxation of stress increases with distance away from the crack tip (right to left) as shown in frame VI in Fig. 3b. The stress in the unloaded areas almost relaxes to 0. Note that crack propagation, starts to occur before the peak stress when most of the material is still under load. This is also an interesting result with potential practical relevance since it is notoriously difficult to identify exactly when the crack starts to propagate. By default the peak average stress (measured with the load cell far from the sample) is often used to determine Γc but our results show that this may not be true and that the crack may propagate before.
From the chromatic change after failure, the maximum stress of each pixel can be extracted from the calibration color-stress map and hence the relationship between the distance away from the fracture plane and the maximum stress seen by that pixel, an information that can in principle be compared to modeling of crack propagation for multiple network elastomers. To validate the usefulness of this method, post mortem analysis was performed for EA0.2-0.05(2.61) and EA0.5-0.05(2.23), two materials made from different filler networks that exhibit a different strain stiffening behavior.
A schematic of the geometry of the sample is shown in Fig. 4a. The presence of a strong purple color near the fracture surface is observed, indicating a high level of SP activation (see also Fig. S20†). The intensity of the purple color decreases progressively with increasing distance away from the fracture surface.
Fig. 4b plots the peak stresses that the sample has seen in the uniaxial cyclic test as a function of the corresponding total chromatic change, once the sample is back in the relaxed zero stress state for EA0.2-0.05(2.61). The same procedure was applied for the stiffer materials of EA0.5-0.05(2.23) and as expected17 the experimental points for the EA0.5-0.05(2.23) fall on the same straight line as those of the EA0.2-0.05(2.61) as shown in Fig. 4b, validating the feasibility to deduce maximum load from chromatic change after materials failure. The maximum stress distribution as a function of distance away from the edge is shown in Fig. 4c for both materials. EA0.2-0.05(2.61) shows a slightly lower peak nominal stresses at the same distance from the crack face compared to EA0.5-0.05(2.23). This is qualitatively consistent with the softer nature of the EA0.2-0.05(2.61) due to the lower crosslinker concentration in the filler network (see Fig. S3†).
Once the maximum stress information is extracted it is also possible to approximately separate the dissipated energy (through bond scission) from the released elastic energy. The dissipated energy density was calculated by integrating the hysteretic area in the cyclic stress–strain curves shown in Fig. 2a and S3a.† This allowed the construction of a calibration curve between the dissipated energy and the peak stress, which can then be used to create an averaged dissipated energy profile perpendicular to the crack edge, as shown in Fig. 4d. A detailed procedure of the analysis can be found in the ESI.† In Fig. 4d, the total and elastic energy densities for the softer EA0.2-0.05(2.61) materials both exhibited higher values than for the stiffer EA0.5-0.05(2.23) material reflecting the reduction in crosslinker concentration in the filler network and the larger extensibility of the filler network. For regions close to the edge, the dissipated energy density for the soft material is larger than for the stiff material, which is consistent with the idea that a larger dissipated energy region leads to a higher fracture toughness.
Using the calibrated FE model, we were able to simulate the crack propagation in EA0.2-0.05(2.61) (see Fig. 5a). After complete crack propagation, the contour of peak nominal stress exhibited a decay as one moved away from the crack surface, except around the original crack surface where material points did not experience as large loading as those around the newly created crack surface. Quantitative comparisons between the simulation results and the post-mortem analysis were made in Fig. 5b and c for the peak nominal stress and energy densities, showing excellent agreement. We also found that the stress maps plotted using the simulation results (Fig. S24†) resembled those measured by the mechanophore (Fig. 3c). The agreement between FE simulation and experimental data further supported the utility and validity of the stress history measurement using mechanophores.
We further explored the possibility to obtain the maximum stress seen by each material point by performing a color analysis after failure due to crack propagation. From this chromaticity information we obtained the map of the maximum stress seen by each pixel near the crack and validated the measurement by finite element simulations.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0sc06157c |
‡ Current address: Department of Chemical Engineering & Chemistry and Institute for Complex Molecular Systems, Eindhoven University of Technology, 5600 MB Eindhoven, Netherlands |
§ Current address: 3M research center, St-Paul, MN, USA. |
This journal is © The Royal Society of Chemistry 2021 |