Inverse vulcanization enabled self-motivated polysulfide silane: An ultra-efficient interfacial architect in silica-filled elastomer hybrid

Abstract

Incorporating sulfur-containing silane coupling agents (SSCAs) into silica-filled rubber composites is essential to improve the compatibility between silica and rubber matrix. However, the synthesis of SSCA requires multi-step processes and organic solvent usage, and the silanization efficiency is rather low. Herein, we presented the facile synthesis of a self-motivated polysulfide silane (PSTG) via one-pot sequential inverse vulcanization of sulfur, methoxy polyethylene glycol acrylate and triethoxyvinylsilane, and utilized it as a new-brand interfacial modifier for rubber composite. The polyethylene glycol chains in PSTG direct its ethoxysilyl groups onto silica surface via hydrogen bonds and subsequently promote the silanization reaction, and the polysulfide fragments couple with rubber chains during vulcanization. The interactions of PSTG with silica and hierarchical structures of the composites were comprehensively studied. The incorporation of PSTG greatly strengthens interfacial interactions and improves silica dispersion in rubber composites, resulting in remarkably high static mechanical properties and ultra-low hysteresis loss when compared to the most widely used SSCA bis[γ-(triethoxysilyl)propyl] tetrasulfide at the same ethoxysilyl group content.

Supplementary files

Article information

Article type
Communication
Submitted
20 Jun 2025
Accepted
14 Oct 2025
First published
15 Oct 2025

Mater. Horiz., 2025, Accepted Manuscript

Inverse vulcanization enabled self-motivated polysulfide silane: An ultra-efficient interfacial architect in silica-filled elastomer hybrid

D. Wang, Y. Duan, J. Chen, Y. Zhang, Z. Tang, P. Yin, B. Guo and L. Zhang, Mater. Horiz., 2025, Accepted Manuscript , DOI: 10.1039/D5MH01179E

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