Changming
Jin
a,
Junsu
Park
ab,
Hidenori
Shirakawa
c,
Motofumi
Osaki
ab,
Yuka
Ikemoto
d,
Hiroyasu
Yamaguchi
abe,
Hiroaki
Takahashi
c,
Yasumasa
Ohashi
c,
Akira
Harada
f,
Go
Matsuba
*g and
Yoshinori
Takashima
*abeh
aDepartment of Macromolecular Science, Graduate School of Science, Osaka University, 1-1 Machikaneyama, Toyonaka, Osaka, 560-0043, Japan. E-mail: takasima@chem.sci.osaka-u.ac.jp
bForefront Research Center, Graduate School of Science, Osaka University, 1-1 Machikaneyama, Toyonaka, Osaka, 560-0043, Japan
cKanagawa Technical Center, Yushiro Chemical Industry Co., Ltd., 1580 Tabata, Samukawa, Koza, Kanagawa, 253-0193, Japan
dJapan Synchrotron Radiation Research Institute (SPring-8) Kouto, Sayo, Hyogo, 679-5198, Japan
eInnovative Catalysis Science Division, Institute for Open and Transdisciplinary Research Initiatives (OTRI), Osaka University, 1-1 Yamadaoka, Suita, Osaka, 565-0871, Japan
fSANKEN (The Institute of Scientific and Industrial Research), Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka, 567-0047, Japan
gGraduate School of Organic Material Engineering, Yamagata University, 4-3-16 Jonan, Yonezawa, Yamagata, 992-8510, Japan. E-mail: gmatsuba@yz.yamagata-u.ac.jp
hInstitute for Advanced Co-Creation Studies, Osaka University, 1-1 Yamadaoka, Suita, Osaka, 565-0871, Japan
First published on 6th June 2022
Polyurethane (PU) materials with movable crosslinking were prepared by a typical two-step synthetic process using an acetylated γ-cyclodextrin (TAcγCD) diol compound. The soft segment of PU is polytetrahydrofuran (PTHF), and the hard segment consists of hexamethylene diisocyanate (HDI) and 1,3-propylene glycol (POD). The synthesized PU materials exhibited the typical mechanical characteristics of a movable crosslinking network, and the presence of hydrogen bonds from the urethane bonds resulted in a synergistic effect. Two kinds of noncovalent bond crosslinking increased the Young's modulus of the material without affecting its toughness. Fourier transform infrared spectroscopy and X-ray scattering measurements were performed to analyze the effect of introducing movable crosslinking on the internal hydrogen bond and the microphase separation structure of PU, and the results showed that the carbonyl groups on TAcγCD could form hydrogen bonds with the PU chains and that the introduction of movable crosslinking weakened the hydrogen bonds between the hard segments of PU. When stretched, the movable crosslinking of the PU materials suppressed the orientation of polymer chains (shish-kebab orientation) in the tensile direction. The mechanical properties of the movable crosslinked PU materials show promise for future application in the industrial field.
Previously, our group prepared movable crosslinking elastomers (called single movable cross-network (SC) elastomers) using acrylate-based or acrylamide-based polymers as polymer main chains.53,54 SC elastomers have higher toughness than chemically crosslinked elastomers due to their unique movable crosslinking structures. However, because the toughness and Young's modulus of a material are essentially contradictory properties, the preparation of elastomers with a high modulus as well as high toughness based on SC elastomer design remains a challenge. Adjusting the main-chain polymer type, as well as regulating the crosslinking density, is very useful for controlling the E of SC elastomers.
Herein, we successfully prepared polyurethane (PU) elastomers containing movable crosslinking based on the design of SC elastomers. We used PU as the main chain, and the physical crosslinking formed by the abundant hydrogen bond interactions in PU synergistically interacted with the introduced cyclodextrin (CD) movable crosslinker. Our design enables the modification of polyurethane networks using inexpensive modified CDs without the addition of other compounds. Compared to other designs that directly introduced βCD into PU,55,56 the PU prepared in this work formed movable crosslinks. The PU materials with movable crosslinking had higher E values than the linear PU elastomer without crosslinking (LPU) as well as the chemically crosslinked PU elastomer with no decrease in toughness.
Fig. 1 (a) Synthesis of γCDMe(x)PU and chemical structures of (b) LPU and (c) C(x)PU, where x refers to the molar ratio of TAcγCD diol monomer or TEA monomer. |
The formation of movable crosslinking between TAcγCD and the PU chain was confirmed by 2D nuclear Overhauser effect spectroscopy (NOESY) NMR spectroscopy. NMR spectroscopy of γCDMe(13)PU was performed after sufficient swelling in chloroform-d (24 hours of swelling). Fig. 2 exhibits the NOE correlation signals between the protons located on the internal side of the TAcγCD rings (C(3)H 5.3 ppm) and the protons in the PU chain (a 1.5 ppm). In contrast, a NOE signal of C(3)H was not observed in the spectrum of the reference sample (Fig. S6, ESI†). These results suggest that the PU chains penetrated the TAcγCD rings to form movable crosslinking.
Fig. 2 600 MHz 2D NOESY NMR spectrum of γCDMe(13)PU in chloroform-d. The NOE correlation signals between the TAcγCD units and the PU main chains are highlighted. |
The toughness was calculated from the integral of the stress–strain curve from the tensile test. C(9)PU and C(13)PU showed toughness values of 194 ± 5 MJ m−3 and 144 ± 4 MJ m−3, respectively, with a low E, while γCDMe(9)PU (171 ± 18 MJ m−3) and γCDMe(13)PU (146 ± 19 MJ m−3) showed higher toughness values than LPU (145 ± 14 MJ m−3) with a high E. This result suggests that the introduction of TAcγCD into γCDMe(x)PU to form movable crosslinking played an important role in simultaneously improving the fracture stress, toughness, and E value.
Fig. 3(c) shows plots of toughness/E versus E for γCDMe(x)PU, C(x)PU, and LPU. The toughness/E of C(x)PU decreased drastically with increasing E. On the other hand, the slope of the decrease in toughness/E was moderate for γCDMe(x)PU. The reason for these different changes depends on the nanostructure of the C(x)PU and γCDMe(x)PU materials. The nanostructure depends on the hydrogen bonding in the polyurethane materials and is an important factor affecting the Young's modulus. The introduction of chemical crosslinking may affect the formation of hydrogen bonds, resulting in no significant increase in the Young's modulus. We speculated that the effect would also occur with the introduction of movable crosslinking, but the Young's modulus of γCDMe(x)PU showed a significant increase. This indicated that the movable crosslinking improved the overall mechanical properties of the materials more than chemical crosslinking.
The relaxation time of PUs was investigated by stress relaxation tests (Fig. 3(d)). The γCDMe(x)PU, C(x)PU, and LPU materials were stretched to 100% strain at a rate of 10 mm min−1, and the strain was maintained for an hour. The stresses of the PU materials were normalized to focus on the behaviour of crosslinking. The results showed that γCDMe(x)PU relaxed earlier than C(x)PU and LPU. To determine the relaxation time of the relaxable components and the ratio of relaxable components to the residual components of γCDMe(x)PU, C(x)PU, and LPU, we carried out curve fitting using the Kohlrausch–Williams–Watts (KWW) models, as described by the following equation. All stress σ versus the stress relaxation time t curves of the samples were well fitted (R2 > 0.99).
PU materials | Relaxable components | Residual components | ||
---|---|---|---|---|
σ r /σ0e | τ /s | β | σ ∞ /σ0e | |
a Relaxable stress. b Relaxation time. c Stretching exponent. d Residual stress. e Initial stress. | ||||
γCDMe(9)PU | 0.52 | 96 | 0.27 | 0.48 |
γCDMe(13)PU | 0.50 | 59 | 0.31 | 0.50 |
C(9)PU | 0.30 | 86 | 0.29 | 0.70 |
C(13)PU | 0.42 | 1047 | 0.26 | 0.58 |
LPU | 0.29 | 148 | 0.35 | 0.71 |
The hysteresis of the PU materials was also investigated by cyclic stretching tests. γCDMe(x)PU, C(x)PU, and LPU were stretched to 50% strain and then returned to 0% strain 5 times. Fig. 4(a–c) and Fig. S12 in the ESI† show the results of the cyclic tensile tests. Based on the area of the stress–strain curves during stretching and recovery, we calculated the hysteresis loss (Fig. 4(d)). C(9)PU, C(13)PU, and LPU produced almost the same hysteresis loss in the first cycle. In contrast, the hysteresis loss of γCDMe(x)PU increased with increasing x mol%. This result suggests that the movable crosslinking of γCDMe(x)PU effectively dissipates energy and prevents stress concentration when the chains undergo large rearrangements in the first cycle. In the second cycle, the hysteresis losses of C(9)PU, C(13)PU, and LPU decreased rapidly, and after five cycles, the hysteresis losses were low. However, the hysteresis losses of both γCDMe(9)PU and γCDMe(13)PU remained constant from the second cycle, and the hysteresis loss of γCDMe(13)PU was higher than that of γCDMe(9)PU after 5 cycles. γCDMe(x)PU maintains a higher hysteresis loss than C(x)PU and LPU due to the presence of movable crosslinking.
Furthermore, according to the DSC data of the PU materials before and after the cyclic stretching tests (Fig. S9, ESI†), the melting points (Tm) of C(9)PU, C(13)PU, and LPU increased slightly, and in contrast, the Tm of γCDMe(9)PU and γCDMe(13)PU decreased. The crystals of C(9)PU, C(13)PU, and LPU required much thermal energies after stretching, while the crystals of γCDMe(9)PU and γCDMe(13)PU required less. After stretching, the Tg of γCDMe(9)PU, γCDMe(13)PU, and LPU decreased. γCDMe(9)PU, γCDMe(13)PU, and LPU tended to soften after cyclic stretching. These results indicate that the hysteresis, Tm, and Tg of γCDMe(x)PU are different from those of C(x)PU and LPU.
The long diol chain segment (here, PTHF) is usually called the “soft segment”. The short diol chain with the isocyanate (here is POD + HDI) is called the “hard segment”.57 Therefore, the CO groups localized in the hard segments.58
Fig. 5 shows the ordered CO groups band in the ordered hard segments at 1684 cm−1 and the disordered CO groups band in the disordered hard segments at 1694 cm−1. The bands at 1684 cm−1 and 1694 cm−1 were assigned to the CO groups with hydrogen bonds between the hard–hard segments. The band at 1724 cm−1 was assigned to the CO groups without hydrogen bonds.59Fig. 5(b) shows the changes in the relevant bands upon stretching the C(9)PU specimen from 0% to 200% strain. The band intensity of the ordered CO groups decreased after stretching, and the band intensity of CO groups without hydrogen bonds also decreased after stretching, but the band intensity of the disordered CO groups almost no changes (or increased slightly). We postulated too large area of the disordered CO groups band caused the no (or small) change to observe. Namely, the ordered hard segments would dissociate into disordered segments after tensile stretching. The total number of hydrogen bonds in the stretched C(9)PU increased.
The positions of the bands in the LPU spectrum are similar to those in the C(9)PU spectrum. The band intensity of the ordered CO groups increased after tensile stretching, the band intensity of the disordered CO groups decreased, and the band intensity of CO groups without hydrogen bonds showed almost no changes (Fig. 5(d)). This indicated that the disordered hard segment transformed into the ordered hard segment in the stretched LPU.
In the γCDMe(9)PU spectrum, additional two bands were observed in addition to the ordered CO groups bands, the disordered CO groups bands, and the CO groups bands without hydrogen bonds (Fig. 5(e)). Because the TAcγCD unit also has the CO groups, these two additional bands should be associated with the TAcγCD unit. As our previous studies have shown that the CO group band without hydrogen bonds of a TAcγCD derivative can be observed at 1747 cm−1,51,53 the other band at 1759 cm−1 was assigned to the CO groups with hydrogen bonds between the CO groups of the TAcγCD units and the NH groups of the hard segments.
The position of the disordered CO group band in the γCDMe(9)PU spectrum is different from the position of this band in the C(9)PU and LPU spectra, blueshifting to 1711 cm−1. After stretching to 200% strain, the band intensity of the ordered CO groups increased, the band intensity of the disordered CO groups decreased, and the band intensity of the CO groups without hydrogen bonds showed almost no changes (Fig. 5(f)). The above trends of band changes in γCDMe(9)PU are similar to those in LPU but more pronounced. The band intensity of CO group band of the TAcγCD units with hydrogen bonds decreased, but that of the TAcγCD units without hydrogen bonds increased after stretching (Fig. 5(f)). γCDMe(9)PU had movable crosslinking and hydrogen bonds between the CO groups of the TAcγCD units and the hard segments. The hydrogen bonds of γCDMe(9)PU weakened, as indicated by the blueshift of the disordered CO group band. The changes in the hydrogen bonds of γCDMe(9)PU are different from those of C(x)PU but similar to those of LPU after stretching.
We calculated the band area changes of each separation before stretching and at 200% strain for each material to better visually describe the hydrogen bonding changes. The results are shown in Tables 2 and 3.
PU materials | Band area with hydrogen bonding: A′ | Band area without hydrogen bonding: A′′ | A′/A′′ |
---|---|---|---|
A′: the band area of the ordered CO band, disordered CO band and H-bonded CO band in CD/the band area at 2860 cm−1 (internal normalization peak: C–H band). A′′: the band area of the free CO band in PU and CD/the band area at 2860 cm−1 (internal normalization band: C–H band) | |||
C(9)PU | 1.09 | 0.14 | 7.54 |
LPU | 0.95 | 0.12 | 7.69 |
γCDMe(9)PU | 1.34 | 0.36 | 3.77 |
PU materials | Band area with hydrogen bonding: A′ | Band area without hydrogen bonding: A′′ | A′/A′′ |
---|---|---|---|
A′: the band area of the ordered CO band, disordered CO band and H-bonded CO band in CD/the band area at 2860 cm−1 (internal normalization peak: C–H band). A′′: the band area of the free CO band in PU and CD/the band area at 2860 cm−1 (internal normalization band: C–H band) | |||
C(9)PU | 1.12 | 0.13 | 8.52 |
LPU | 0.86 | 0.11 | 7.71 |
γCDMe(9)PU | 1.28 | 0.36 | 3.52 |
LPU shows the highest value of A′/A′′ (the ratio of the CO band area including hydrogen bonds to the CO band area not including hydrogen bonds) in Table 2. The A′/A′′ at 200% strain is essentially unchanged (slightly increased) in Table 3. This is because LPU does not contain fixed crosslinking points, and the hydrogen-bonded aggregation region can be rapidly dissociated and reorganized.
C(9)PU shows a lower A′/A′′ than LPU in Table 2 due to the introduction of chemical crosslinking that inhibits the formation of hydrogen bonds. This ratio increases significantly at 200% strain (Table 3). We speculate that the reason for these findings is that the molecular chains between the crosslinking points anchored in C(9)PU were drawn closer together, resulting in the formation of more hydrogen bonds.
γCDMe(9)PU shows the lowest A′/A′′ in Table 2 because the large size of TAcγCD further inhibits the formation of hydrogen bonds. This ratio decreases at 200% strain (Table 3). The hydrogen bonds from hard–hard segments or between the CO groups of the TAcγCD units and the NH groups of the hard segments are both broken when the TAcγCD movable crosslinking points are stretched.
The variation in the in situ FT-IR data shows the toughening mechanism of γCDMe(x)PU. The toughening mechanism is more due to the stress dispersion effect of the movable crosslinking rather than the strengthening of hydrogen bonding during stretching.
Fig. 6 2D small-angle X-ray scattering (SAXS) patterns of (a–c) C(9)PU and (d–f) γCDMe(9)PU with 0%, 100% and 200% strain. The direction of tensile testing is shown by the arrow. |
The SAXS profiles of C(9)PU showed peaks caused by microphase separation in the tensile direction and vertical direction at 0% strain (Fig. 7(a and b)). When C(9)PU was stretched to 100% strain, the intensities of the peaks in both directions decreased. When the samples were stretched to 200% strain, the intensity of the peak in the vertical direction continued to decrease, while that of the peak in the tensile direction increased again. This result proves that the shish-kebab orientation is formed in the tensile direction of C(9)PU and increases the degree of microphase separation. The microphase separation caused by the shish-kebab orientation can increase the stress of C(9)PU; however, we speculate that when the action of this orientation is too strong, the toughness of the material decreases, leading to the steep slope observed in Fig. 3(c).
The SAXS profiles of LPU were also similar to those of C(9)PU. The scattered light intensity of LPU diminished when the sample was stretched to 100% strain but enhanced due to shish-kebab orientation along the tensile direction when the sample was stretched to 200% strain (Fig. S13(d and e), ESI†).
The SAXS profiles of γCDMe(9)PU also showed peaks in the tensile direction and vertical direction at 0% strain (Fig. 7(c and d)). When the strain increased, the intensities of peaks in both directions decreased and no peak was generated in the tensile direction, similar to that of C(9)PU, at 200% strain. This result indicates that the introduction of movable crosslinking hinders the shish-kebab orientation during stretching and is an important reason for its mechanical properties to maintain high toughness at a high Young's modulus. In addition, the scattered light intensity of γCDMe(9)PU was significantly enhanced upon stretching the sample from 0% to 100% in the tensile direction when the scattering vector (q) < approximately 0.2 nm−1 (Fig. 7(c)). This result indicates that the movable crosslinking units were pulled in γCDMe(9)PU.
The formation of the shish-kebab orientation can also account for the change in hydrogen bonding described in the previous section. The aggregation of hard segments due to orientation promotes the enhanced hydrogen bonding of C(9)PU during stretching. In contrast, the movable crosslinking suppressed the formation of this orientation. γCDMe(9)PU showed a decrease in hydrogen bonding during stretching.
In situ WAXS measurements with stretching were used to investigate the changes in the crystallinity of C(9)PU, γCDMe(9)PU, and LPU. The scattered light intensity of C(9)PU, γCDMe(9)PU, and LPU decreased with stretching, and these decreases were slow in the vertical direction, as shown in the 2D WAXS patterns (Fig. S14, ESI†). The new shoulder peaks appeared with stretching at approximately q = 17 nm−1 in the vertical direction of the WAXS profiles of C(9)PU and LPU (Fig. S15(a and c), ESI†). New shoulder peaks were not observed in the WAXS profiles of γCDMe(9)PU (Fig. S15(e), ESI†). In the tensile direction, the peak intensities of C(9)PU, γCDMe(9)PU, and LPU were decreased (Fig. S15(b, d, and f), ESI†).
These results indicate that the crystallinity of C(9)PU and LPU that stems from the shish-kebab orientation along the tensile direction increases with stretching. No relevant changes were observed in γCDMe(9)PU, which indicates that the presence of movable crosslinking makes the polyurethane chain less susceptible to shish-kebab orientation.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d2sm00408a |
This journal is © The Royal Society of Chemistry 2022 |