Open Access Article
Omar
Kassem
a,
Lorenzo
Pimpolari
b,
Chaochao
Dun
c,
Dmitry K.
Polyushkin
d,
Marco
Zarattini
a,
Elisabetta
Dimaggio
b,
Liming
Chen
a,
Giovanni
Basso
b,
Federico
Parenti
b,
Jeffrey J.
Urban
c,
Thomas
Mueller
d,
Gianluca
Fiori
b and
Cinzia
Casiraghi
*a
aDepartment of Chemistry, University of Manchester, Oxford Road, Manchester, M13 9PL UK. E-mail: cinzia.casiraghi@manchester.ac.uk
bDipartimento di Ingegneria dell'Informazione, Università di Pisa, Pisa 56122, Italy
cThe Molecular Foundry, Lawrence Berkeley National Laboratory Berkeley, Berkeley, CA 94720, USA
dInstitute of Photonics, Vienna University of Technology, Vienna, 1040, Austria
First published on 16th February 2023
2-Dimensional (2D) materials are attracting strong interest in printed electronics because of their unique properties and easy processability, enabling the fabrication of devices with low cost and mass scalable methods such as inkjet printing. For the fabrication of fully printed devices, it is of fundamental importance to develop a printable dielectric ink, providing good insulation and the ability to withstand large electric fields. Hexagonal boron nitride (h-BN) is typically used as a dielectric in printed devices. However, the h-BN film thickness is usually above 1 μm, hence limiting the use of h-BN in low-voltage applications. Furthermore, the h-BN ink is composed of nanosheets with broad lateral size and thickness distributions, due to the use of liquid-phase exfoliation (LPE). In this work, we investigate anatase TiO2 nanosheets (TiO2-NS), produced by a mass scalable bottom-up approach. We formulate the TiO2-NS into a water-based and printable solvent and demonstrate the use of the material with sub-micron thickness in printed diodes and transistors, hence validating the strong potential of TiO2-NS as a dielectric for printed electronics.
Amongst insulating 2D material-based inks, h-BN is the most used in printed devices.18 However, a film thickness above 1 μm needs to be used to minimize the leakage current,16 hence limiting the use of h-BN in low-voltage applications. Furthermore, h-BN inks are typically produced by LPE, giving rise to large size and thickness distributions of the nanosheets, leading to films with high roughness and pinhole density.16 It is therefore important to investigate alternative 2D material-based dielectric inks for printed devices. Amongst them, the family of 2D oxides is very attractive,19,20 and in particular, titanium oxide (TiO2) has been widely studied due to its low cost, chemical stability, nontoxicity, and potential applications in many fields, including catalysis, energy storage and harvesting, sensors and biomedical applications.21,22 Moreover, solution-based techniques have been broadly investigated for the formulation of low-cost TiO2 nanoparticle-based inks, providing the promise of economic and scalable manufacturing for a new generation of printed devices, such as electrochromic devices,23 memristors24 and photovoltaics.25 Alternative fabrication techniques, such as brush coating, drop casting and dip coating, have been used to make gas sensors and for membrane applications.26,27 Although these processes are fast, simple and inexpensive, they lack adequate control over the film thickness and roughness, hence limiting the use of TiO2 inks for printed transistors and diodes, where the quality of the interface of the dielectric film is very important.
Furthermore, many studies on inkjet printing of TiO2 focus on the use of nanoparticles (NPs), synthesized with various methods.28–31 Bulk TiO2 is not a layered material, so it cannot be exfoliated by LPE to produce nanosheets. However, it has been shown that bottom-up approaches, where a capping agent or a 2D template is used to control the dimensionality of the nanomaterial, can successfully lead to the production of crystalline anatase TiO2-NS with exposed high-energy facets. TiO2 exists in anatase, rutile and brookite structures. In particular, anatase TiO2 exhibits a tetragonal structure dominated by the thermodynamically stable {101} facet due to its lower surface energy. However, theoretical and practical research studies32–34 have revealed that the high-energy {001} facet in the equilibrium state is remarkably more reactive, which makes the synthesis of anatase TiO2 nanosheets with an exposed high-energy facet, Fig. 1a, of considerable interest. Indeed, these crystals possess characteristic surface configuration with many dangling bonds and abundant surface defects, giving rise to enhanced sensing and catalytic properties, as compared to traditional TiO2 NPs.32–34 To the best of our knowledge, TiO2-NS inks have never been exploited in 2D material-based printed devices.
In our work, 2D anatase TiO2-NS have been produced using a topochemical approach, which does not require any toxic capping agent and provides a narrow distribution in the size and thickness.35 Our approach, based on NS, has the following advantages as compared to NPs: (i) synthesis of TiO2 nanoparticles typically requires a temperature above 400 °C or thermal annealing; (ii) the NPs are often given by a mixture of different polymorphs or they are doped or mixed with other materials, such as polymers, which are typically used to achieve colloidal stability.36,37 (iii) In the framework of a fully printed device made of 2D materials, it is expected that better contacts between the interfaces will be achieved if 2D materials are used for all device components as this will maximize the van der Waals interactions between NS and minimizes the void fraction in the film. We formulate anatase TiO2-NS into inkjet printable formulations and exploit them in fully printed devices, such as transistors and diodes, with sub-micrometer dielectric thickness, showing the potential of anatase TiO2-NS inks in printed electronics.
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50 v/v, and twice with pure water. Afterward, the TiS2-NS were re-dispersed in pure water, and hydrogen peroxide (H2O2, 30%, Sigma-Aldrich) was added. The mixture was sealed into a Teflon-lined stainless steel autoclave and heated at 180 °C for 3 h to ensure the chemical conversion of TiS2-NS to TiO2-NS under supercritical conditions. To formulate the ink, the TiO2-NS collected by centrifugation were dispersed in a water-based printable solvent, as described in ref. 13. 0.2%V of Triton 100-X (Sigma-Aldrich) was subsequently added, and the ink was continuously stirred for 1 h at 40 °C. Finally, the ink was sonicated at 600 W using a Hilsonic bath sonicator for 30 minutes. A TiO2-NS concentration of ∼1 mg mL−1 was used for printing all devices.
To produce an ink with appropriate rheological properties for (piezoelectric) inkjet printing, the TiO2-NS were dispersed in a printable water-based solvent developed previously in our group. Water alone cannot be used as a printable solvent as it does not provide stable droplet formation.13 Furthermore, 0.2%v of Triton X-100 was added to act as a dispersion agent to improve the colloidal suspension stability of the nanosheets – TiO2 is known for being difficult to disperse in water.40,41 Furthermore, this non-ionic surfactant also reduces the surface tension of the ink from 51 to 32 mN m−1, allowing for adequate ink wettability and droplet spreading. A white and stable (for at least 1 month, based on visual inspection) dispersion of TiO2-NS has been successfully obtained (Fig. 1b).
In order to optimize the printing, it is important to evaluate the dimensionless Z number (i.e. the inverse of the Ohnesorge number), which determines the ratio between surface tension forces (Reynolds number – Re) and viscous forces (Weber number – We) according to the following equation:42
As depicted in Fig. S1,† the dynamic viscosity of the TiO2-NS ink decreases as the shear rate increases, indicating non-Newtonian behavior caused by the addition of the binder component to the ink solvent formulation.13 The ink viscosity value collected at the highest shear rate (η = 2.53 mPa s) and the surface tension value measured using the pendant drop method (γ = 32 mN m−1), resulting in Z ∼ 10, which is below the maximum recommended value and predicts successful printability. Fig. 1c shows the wetting behavior of the TiO2-NS ink, where the average contact angles were found to be ∼9°, ∼32° and ∼15° on glass, Si/SiO2 and PEL paper substrates, respectively. Low contact angle values ensure the good spread of the ink once deposited on the substrates under optimized drop spacing. The latter is a critical parameter for controlling the printed film thickness and continuity. Indeed, a small drop spacing results in a thick film with bulges around the edges, lowering the printed pattern's resolution, whereas too a large drop spacing produces a train of distinct droplets with no overlap. Fig. 1d shows the stroboscopic images of ink droplet formation versus time: a steady droplet with a near-spherical shape ejected using a 17 ± 2 V firing voltage at 5 kHz is observed. The short filament (tail) formed behind the rounded main drop quickly pulls on the head, and the entire mass shrinks into a single droplet that detaches smoothly from the nozzle without any visible satellite droplets.
As illustrated in the optical micrographs of Fig. S2,† uniform and continuous TiO2-NS printed lines were successfully printed using an optimal drop spacing of 30 μm on paper and glass, and 35 μm on Si/SiO2. The substrate holder was maintained at 45 °C during inkjet printing in order to promote solvent evaporation and limit the loss of resolution of the printed pattern when printing multiple layers.2,44 The inkjet parameters set to print uniform and continuous TiO2-NS lines on different substrates are summarized in Table S1.†
The ink was formulated with a final concentration of ∼1 mg mL−1 and printed using different passes. The height profiles of TiO2-NS lines printed on glass with various print passes (Fig. 2a and Fig. S2†) reveal reasonably uniform thicknesses with no noticeable high spikes at the profile edge, indicating a negligible coffee-stain effect. The mean height of the printed lines is plotted as a function of the number of passes, as shown in Fig. 2b, showing that the average thickness increases linearly with the number of printing passes for the same ink concentration.
For 40 printed passes of TiO2, the average film thickness is ∼380 ± 40 nm, with a root mean square roughness of 143 nm. For 150 printed passes, these values increase to ∼1.3 ± 0.2 μm and ∼700 nm, respectively. The Raman spectrum measured on the printed TiO2-NS film (Fig. 2c) reveals the characteristic vibrational mode of the anatase TiO2 phase, namely the Eg peak (at 144 cm−1), B1g peak (at 394 cm−1), and Eg peak (at 638 cm−1), and the A1g + B1g modes centered around 515 cm−1, respectively.45,46 The top-view SEM image of the printed TiO2-NS film dried at 45 °C shows continuous features without cracks or pinholes, illustrating the high quality of the printed films (Fig. 2d).
Fig. 3d and e show the variations of the areal capacitance (Cp/A, where A is the electrode overlapped area) and the parallel resistance (Rp) values, measured in vacuum, as a function of frequency, ranging from 1 kHz to 1 MHz, for devices made with different numbers of TiO2-NS printing passes. It can be seen that Cp exhibits only a slight frequency-dependent variation, while Rp decreases as the frequency increases. As expected for parallel plate capacitors, devices made with fewer TiO2-NS print passes, associated with a thinner dielectric film thickness, exhibit higher areal capacitance and lower resistance when compared to devices made with higher number of print passes. The areal capacitance was approximately 3 nF cm−2 for 60 print passes, corresponding to a dielectric thickness of ∼520 ± 50 nm, confirming the successful formation of a sub-micrometer pinhole-free dielectric layer. The relative dielectric constant (εr) was determined using the equation:47C = εrε0A/t, where ε0 is the dielectric constant in vacuum and t is the dielectric thickness. Fig. S3† displays the linear fitting of the capacitance plotted against the ratio of area to thickness, giving εr ≈ 2.2, which is comparable to that of the printed h-BN,16 although lower than those of other printable materials such as layered bismuth oxychloride48 and composite dielectrics.49
The breakdown voltage of the printed TiO2-NS dielectric film was determined by gradually increasing the applied voltage until device breakdown occurred. The average (over 3 devices) breakdown voltage was found to be ∼880 ± 170 V, which corresponds to an average dielectric strength of 8.8 ± 1.7 MV cm−1, comparable to those of typical dielectric oxide materials, i.e. ZrO2 (∼7 MV cm−1),50 SiO2 (9 MV cm−1)51 and Al2O3 (7 MV cm−1),52 deposited by thermal evaporation or atomic layer deposition. Moreover, we can observe that the dielectric strength of the printed TiO2-NS layer is higher than that of other printable solution-processed materials, such as layered bismuth oxychloride (0.67 MV cm−1l),48 inkjet printed h-BN (1.93 MV cm−1)16 and triacetate cellulose (1.54 MV cm−1).53 Table S2 in the ESI† provides a short overview comparing the dielectric properties of TiO2 NS with those of other printable solution-processed materials.
The insulator thickness plays a key role in the current–voltage (I–V) characteristics of the device. Indeed, a large thickness would not allow any current flow, resulting in a non-rectifying device with very low current densities. On the other hand, a too thin layer would lead to a short-circuit between CNT and the bottom Ag contact, because of the presence of many pinholes in the insulator.
Fig. 4a shows the I–V characteristics, on both semilogarithmic and linear scales, of a diode having an average TiO2-NS thickness of ∼360 nm in the ±20 V voltage range. The measurement was carried out biasing the device according to the polarity shown in the inset of Fig. 4a, that is, with the anode formed by the Ag electrode in contact with the CNT. The device is rectifying and has a rectification ratio (r) of ∼100 at |20| V, where r is defined as the ratio between the forward current (for positive V) and the reverse current (for negative V).
It is possible to further decrease the insulator thickness in order to improve both the current density and r. Fig. 4b shows the I–V characteristics of a diode with the same geometry, but with an average TiO2-NS thickness of ∼170 nm. With respect to the previous case, the diode has a higher forward current density and a good rectification (r ≈ 130) even with low supply voltages (of the order of 5 V), making it suitable for low-voltage applications.
The inset of Fig. 4b shows the rectification ratio of the MIS diode as a function of the applied voltage. The diode with a thicker insulator has a monotonic r with respect to V, and thus requires relatively high bias voltages to achieve good rectification, while the diode with a thinner TiO2-NS film exhibits a maximum r of 130 at about 6.5 V, and then decreases due to the increase in the reverse current.
We finally demonstrate that the printed TiO2-NS film can be employed as a gate dielectric for field-effect transistors printed on paper. This substrate has been chosen because it is inexpensive, recyclable and flexible, and hence extremely promising for future flexible electronics applications. CVD MoS2, used as a channel, is transferred onto paper, while the drain and source contacts are inkjet printed using the Ag ink. Then, the TiO2-NS film is inkjet printed on top of the contacts and the semiconductor. Finally, the Ag gate contact is printed over the dielectric. A sketch of the longitudinal section and optical micrographs of the device, before and after TiO2-NS printing, is shown in the insets of Fig. 5a and b, respectively.
Fig. 5a and b show the transfer characteristics (for the drain-to-source voltage, VDS = 2 V), and the output characteristics (measured for the gate-to-drain voltage VGS ranging from −1 V to 3 V) of a transistor having a channel length and width of 120 and 450 μm, respectively. In Fig. 5a, along with the channel current IDS, the gate leakage current IG is also shown. As can be observed, the channel current of the transistor is effectively modulated (more than three orders of magnitude) with low applied voltages (<3 V), while IG is <2 nA over the entire voltage range, further demonstrating the good insulating properties of the printed TiO2 films. The hysteresis visible from the transfer characteristics may be due to either the charge carriers interacting with shallow traps at the semiconductor/dielectric interface, or the presence of slow-moving ions in the dielectric when sweeping VGS.56
Footnote |
| † Electronic supplementary information (ESI) available: Additional data on the ink and capacitor characterization. See DOI: https://doi.org/10.1039/d2nr05786g |
| This journal is © The Royal Society of Chemistry 2023 |