Hans R.
Kricheldorf
*a,
Steffen M.
Weidner
b and
Jana
Falkenhagen
b
aUniversität Hamburg, Institut für Technische und Makromolekulare Chemie, Bundesstrasse. 45, D-20145 Hamburg, Germany
bBundesanstalt für Materialforschung und -prüfung, BAM 6.3, Richard-Willstätter-Strasse 11, D-12489 Berlin, Germany
First published on 1st February 2022
The polycondensations of adipic acid and 1,10-decanediol catalyzed by toluene sulfonic acid (TSA) were reinvestigated using MALDI TOF mass spectrometry and NMR spectroscopy. Unexpected reactions of TSA were detected along with incomplete conversion of the monomers. Furthermore, transesterification reactions of end-capped poly(1,10-decanediol adipate) and end-capped poly(ε-caprolactone) catalyzed by TSA were studied. Despite the quite different (ionic) reaction mechanisms, it was found that for polycondensations performed in bulk intermolecular transesterification is more efficient than the intramolecular “back-biting”; this scenario was not considered in the Jacobson–Stockmayer theory of reversible polycondensations. These results also confirm that the Jacobson–Stockmayer explanation of reversible polycondensations solely on the basis of ring chain equilibration is not only devoid of any experimental evidence, but also in contradiction to the results elaborated in this work.
The first critique of the JS theory was published by the first author in 200311 and 2014,12 but did not suffice to rebut the widely accepted JS-theory. However, recently, the authors could demonstrate that reversible, like irreversible, polycondensations involve end-to-end (ete) cyclization, the existence of which was denied by J + S.13,14 The existence of ete-cyclization has the consequence that all condensation products must be cycles regardless of the monomer structure and reaction conditions. Even more recently, the authors have found that reversible polycondensations exist, which proceed without the contribution of back-biting up to high conversions (98 ± 1%).15 In such cases the reversibility is based on intermolecular trans-reactions also completely ignored by J + S. However, one must admit that analytical methods allowing for their detection were lacking at that time. This type of reversible polycondensation is, of course, totally outside the JS theory. The experimental work presented by the authors was based on cyclic monomers and various tin catalysts.13–15 However, the experimental work of Jacobson, Beckmann and Stockmayer (JBS) differs largely from that, because it is based on the polycondensations of 1,10-decanediol and adipic acid, and because toluene sulfonic acid (TSA) was used as the catalyst ((a) in Scheme 1). However, proton-catalyzed esterification and transesterification mechanisms (Scheme 1) and tin-carboxylate or phenoxide-catalyzed transesterification mechanisms (coordination–insertion mechanism) are quite different. To find out, to what extent the JBS experiments are comparable to the experiments and conclusions published by the authors, it seemed to be advisable to reinvestigate the JBS experiments by means of modern analytical methods. The focus of this study was on the existence and effectiveness of intermolecular transesterification reactions. If such equilibration reactions exist under the experimental conditions studied by JBS, their theory, and thus their mathematical equations, would have been built on the wrong assumption that back-biting is the only source of reversibility.
Scheme 1 Proton-catalyzed reaction mechanisms: (a) esterification of a carboxylic acid, (b) transesterification, and (c) formation of ether groups. |
Exp. no. | Code | Method | M n (meas.) | M w (meas.) |
---|---|---|---|---|
a A molar excess of 1,10-decane diol. b A molar excess of adipic acid. | ||||
1X | JBS-1 | JBS +5%)a slow bubbling | 10900 | 17700 |
1Y | JBS-1R | Repetition of JBS-1X | 12000 | 18500 |
2X | JBS-2 | JBS (+5%)a slow bubbl. + stir. | 6100 | 12500 |
2Y | JBS-2R | Repetition of JBS-2X | 5800 | 12000 |
3 | JBS-3 | JBS (+5%)a double amount of TSA slow bubbling | 9700 | 19200 |
4 | JBS-4 | JBS (+5%)a fast bubbling | 9800 | 24500 |
5 | JBS-5 | JBS (+5%)b slow bubbling | 3900 | 10500 |
5 | PDA10 | Irrevers. polycondensation (+10%)a | 7100 | 14200 |
6 | PDA5 | Irrevers. polycondensation (+5%)a | 9200 | 19100 |
7 | PDA0 | Irrevers. polycondensation (+0%)a | 31000 | 74000 |
In a parallel experiment a magnetic bar was added, and the melt was stirred until the increasing viscosity stopped the stirrer (JBS-2). In a third analogous experiment 750 mg of TSA-H2O were used as a catalyst (JBS-3).
Exp. no. | Conc. (mol L−1) | Time (h) | Cycles | M n | M w |
---|---|---|---|---|---|
a Starting material JBS-1Y. | |||||
0a | 4.0a | 0 | 0 | 12000 | 18500 |
1A | 1.0 | 2.5 | Traces | 10400 | 18500 |
1B | 1.0 | 50 | + | 9600 | 18300 |
2A | 0.5 | 2.5 | + | 9500 | 17700 |
2B | 0.5 | 50 | ++ | 8700 | 16900 |
3A | 0.2 | 2.5 | + | 10000 | 17000 |
3B | 0.2 | 50 | ++ | 8500 | 14500 |
4A | 0.1 | 2.5 | ++ | 10500 | 16500 |
4B | 0.1 | 50 | +++ | 6700 | 10000 |
Exp. no. | Conc. (mol L−1) | Time (h) | Cycles | M n | M w |
---|---|---|---|---|---|
0 | 4.0 | — | — | 9700 | 19200 |
1A | 1.0 | 2.5 | Traces | 10100 | 20100 |
1B | 1.0 | 50 | + | 11700 | 20200 |
2A | 0.5 | 2.5 | + | 9700 | 17200 |
2B | 0.5 | 50 | ++ | 12800 | 19200 |
3A | 0.2 | 2.5 | + | 8400 | 16000 |
3B | 0.2 | 50 | ++ | 10200 | 16300 |
4A | 0.1 | 2.5 | ++ | 6100 | 11200 |
4B | 0.1 | 50 | +++ | 6800 | 9300 |
Exp. no. | Substrate | Conc. (mol L−1) | Temp. (°C) | Time (h) | M n | M w |
---|---|---|---|---|---|---|
0 | PDA5 | 4.0 | — | — | 9200 | 19100 |
1 | PDA5 | 1.0 | 130 | 2.5 | 9200 | 14500 |
2 | PDA5 | 1.0 | 130 | 25.0 | 8800 | 14000 |
3 | PDA5 | 1.0 | 130 | 50.0 | 9800 | 15000 |
4 | PDA5 | 0.2 | 109 | 2.5 | 10200 | 14300 |
5 | PDA5 | 0.2 | 109 | 25.0 | 10800 | 14500 |
6 | PDA5 | 0.2 | 109 | 50.0 | 13100 | 15700 |
Two parallel experiments were performed with 1.48 g of PDA5, 23 mL of chlorobenzene and 0.2 mL of a 0.5 M solution of TSA corresponding to a 0.1 M solution of DA units.
Equilibration of cPDA in 1 M solution was conducted analogously using TSA at a DA/Cat ratio of 50/1.
Exp. no. | Starting material | Temp. (°C) | Time (h) | M n | M w |
---|---|---|---|---|---|
a Properties of the staring materials. | |||||
0a | PDA5 | — | — | 9200 | 19100 |
1A | PDA5 | 130 | 1 | 3000 | 6100 |
1B | PDA5 | 130 | 2 | 2900 | 5400 |
2A | PDA5 | 109 | 1 | 3300 | 7000 |
2B | PDA5 | 109 | 2 | 3000 | 6300 |
0a | AcPDA5 | — | — | 9400 | 19800 |
3A | AcPDA5 | 130 | 1 | 3200 | 7200 |
3B | AcPDA5 | 130 | 2 | 3100 | 6600 |
4A | AcPDA5 | 109 | 1 | 3400 | 7500 |
4B | AcPDA5 | 109 | 2 | 3200 | 6800 |
AcPCLUn-2: 11-Undecenol (30 mmol) and εCL (180 mmol) were polymerized as described above. Crude poly(εCL) was dissolved in 80 mL of dichloromethane, and acetic anhydride (20 mmol) and pyridine (5 mL) were added. After 1 h of reflux the reaction mixture was allowed to cool to 20 °C and worked up after 20 h. Yield 86%; the MALDI TOF mass spectrum indicated 50% acetylation; Mn = 15000, Mw = 23500.
Exp. no. | Substrate | Temp. (°C) | Time (h) | M n | M w |
---|---|---|---|---|---|
0 | AcPCLUn-1 | — | — | 13000 | 37000 |
1A | AcPCLUn-1 | 130 | 1.0 | 3400 | 6700 |
1B | AcPCLUn-1 | 130 | 2.0 | 3200 | 6800 |
0 | AcPCLUn-2 | — | — | 15000 | 23500 |
2A | AcPCLUn-2 | 130 | 1.0 | 4900 | 6700 |
2B | AcPCLUn-2 | 130 | 2.0 | 3000 | 3400 |
4A | AcPCLUn-2 | 109 | 1.0 | 6500 | 9800 |
4B | AcPCLUn-2 | 109 | 2.0 | 5300 | 6500 |
AcPCLUn-2 (4.6 g, 40 mmol εCL units) and DESu (20 mmol) were reacted as described above using an oil bath thermostated either at 130 °C or at 109 °C.
MALDI TOF mass spectrometry was performed using an Autoflex max (Bruker Daltonik GmbH, Bremen) using trans-2-[3-(4-tert-butylphenyl)-2-methyl-2-propenylidene]malononitrile (DCTB) dissolved in chloroform (20 mg mL−1) as a matrix in the linear positive mode. The solution was doped with 5 μL of potassium trifluoroacetate dissolved in THF (3 mg mL−1) to promote potassium adduct ion formation. The matrix solution was premixed with the analyte solutions (chloroform, 4 mg mL−1) in a ratio of 5/2 (v/v). 1 μL of the resulting solution was spotted using a pipette on the stainless-steel sample target. Typically, 8000 single spectra recorded at 4 randomly chosen positions within one spot were accumulated. The spectrometer was previously calibrated with PEO standards.
For the GPC experiments a modular LC system running at 40 °C (isocratic pump, 1 mL min−1, Optilab reX, Wyatt, Germany) was used. Samples were manually injected (100 μL, 2–4 mg mL−1). For instrument control and data calculation Astra 6.1 (Wyatt) was used. The calibration was performed using polystyrene standard sets (Polymer Standards Service – PSS, Mainz, Germany). All Mn and Mw data presented in this work are uncorrected. For the determination of the Mark–Houwing–Sakurada (MHS) relationship a viscometer (Viscostar, Wyatt, Germany) and a multiangle laser light scattering (MALS) detector (Dawn EOS, Wyatt, Germany) were used. Astra 6.1 software (Wyatt) was used for calculating the MHS curves.
Scheme 2 Syntheses of telechelic poly(1,10-decane diol adipate) (a) via proton catalyzed reversible polycondensation and (b) via pyridine-catalyzed irreversible polycondensation. |
Another problem for an exact repetition of the JBS experiments was the method of “stirring”. JBS did not use a stirrer but achieved motion of the molten oligoesters just by bubbling purified nitrogen through the reaction mixture. The shape of the reactor and the rate of bubbling were not defined. The authors performed the first three experiments with relatively slow bubbling (no. 1X, Y, XY, 3). The first experiment resulted in a mass spectrum with three unexpected features (Fig. 1A). Firstly, it showed a trimodal distribution of peak intensities. Secondly, it displayed a peak of Lc chains, (Scheme 3) indicating incomplete conversion and it displayed peaks of Ld chains having one tosylate end group in addition to a CH2OH group. The reproducibility was confirmed by repetition of the experiment.
Fig. 1 MALDI TOF mass spectra of telechelic PDA prepared with 5 mol% excess of 1,10-decane diol via the JBS method with 2.4 weight% of TSA-H2O relative to adipic acid: (A), slow bubbling (JBS-1R, Table 1) and (B) slow bubbling with stirring (JBS-2, Table 1). |
Scheme 3 Potential reaction products of the reversible polycondensation of 1,10-decane diol and adipic acid catalyzed by 4-toluene sulfonic acid (TSA). |
To improve homogenization and conversion, a second experiment was conducted using a small magnetic bar for stirring (no. 2X, Y, Table 1). However, the trimodal distribution of peak intensities did not vanish, the molecular weights were significantly lower than those obtained without stirring and the mass spectra indicated more small peaks of unidentified byproducts (Fig. 1B). These poor results proved again the reproducibility, but a more detailed study of this unexpected phenomenon was not of interest for the purpose of this work. A third experiment was conducted with 2.4 weight% of TSA relative to the sum of both monomers accompanied by slow bubbling (no. 3, Table 1). The MALDI TOF mass spectrum (Fig. S1†) displayed the same features as those of the JBS-2 samples. A significant improvement of the conversion was not achieved.
This unsatisfactory situation resulted in a fourth experiment with relatively fast bubbling of argon, whereas all other experimental conditions were identical to those of experiment no. 1. Now a quite different mass spectrum was obtained (Fig. 2A).
Fig. 2 MALDI TOF mass spectra of telechelic polyLAs prepared via the JBS method at 109 °C: (A) 5 mol% excess of 1,10-decanediol, fast bubbling (JBS-4, Table 1) and (B) 5 mol% excess of adipic acid, slow bubbling (JBS-5, Table 1). |
The trimodal distribution had vanished and the conversion of adipic acid was nearly complete, so that, at first glance, this experiment complied with what the authors had expected from the JBS experiment. However, the peaks of Ld chains having one tosylate end group were particularly intensive, suggesting that almost all TSA was esterified, whereas the peaks of the doubly tosylated chains (Lf) were barely detectable. A tosylate group may, in principle, be formed by esterification of TSA with CH2OH groups or by acidolytic cleavage of ester groups in the PDA backbone. The large predominance of the mono-tosylated Ld chains suggests that the tosylate groups were mainly formed by esterification during the first stage of the polycondensation (<50% conversion) when the reaction mixture contained large amounts of 1,10-decane diol and CH2OH terminated oligomers. This suggestion was supported by a fourth type of polycondensation where a 5 mol% excess of adipic acid was used (no. 5). Such a polycondensation was not performed by JBS, but it had the benefit that it helped to explain the formation of tosylate end groups. The mass spectrum displayed the peaks of Lc chains, indicating incomplete conversion in analogy to all other experiments conducted with slow bubbling, whereas the peak representing tosylate terminated (Ld) chains was extremely weak (Fig. 2B). Since the concentration of CH2OH groups in that polycondensation experiment was much lower than those in polycondensations with an excess of diol, the mass spectrum of JBS-5 supports the hypothesis that the tosylate groups are mainly formed by esterification of CH2OH groups. Further experimental results confirming this hypothesis are discussed in the following section. Regardless of the mechanism, the formation of tosylate end groups has three consequences relevant to the course of the polycondensation. First, it reduces the number of CH2OH groups, second, it produces water and third, it reduces the concentration of acidic protons and thus, the catalytic activity of the system.
Finally, it should be noted that the shapes of the GPC curves of samples JBS-1 through JPB-5 (listed in Table 1) were also reflected by the peak distribution in the MALDI mass spectra. This means that when the mass spectrum was trimodal the corresponding GPC curve also revealed tri- or even multimodal mass distribution. Likewise, monomodal GPC curves were obtained when the mass spectra showed the monomodal distribution of mass peaks. Fig. S2† illustrates this analogy.
Fig. 3 MALDI TOF mass spectra of telechelic PDA prepared with 5 mol% excess of 1,10-decanediol via irreversible polycondensation: (A) virgin product (PDA5, Table 1) and (B) after treatment with TSA for 24 h at 130 °C (no. 2, Table 4). |
Fig. 4 MALDI TOF mass spectra of equilibrated JBS-1R (no. 1Y, Table 1): (A) 1 M solution after 2.5 h (no. 1A, Table 2), (B) 1 M solution after 50 h (no. 1B, Table 2). |
Fig. 5 MALDI TOF mass spectra of equilibrated JBS-1R (no. 1Y, Table 1): (A) 0.1 M solution after 2.5 h (no. 4A, Table 3), (B) 0.1 M solution after 50 h (no. 4B, Table 3). |
For comparison with JBS samples characterized by incomplete conversion and having tosylate end groups, further equilibration experiments were conducted with PDA5 (Table 4). Water-free TSA was used, and the time was varied (Fig. 3B and Fig. S4†). In the absence of the solvent, several side reactions occurred (Fig. 3B). However, Fig. S4† clearly demonstrates that the fraction of cycles increased when the concentration was lowered. Therefore, these experiments confirm the existence of a ring chain equilibration under the JBS conditions. Only tiny peaks of tosylated Ld chains were observable.
Analogous experiments were performed with cyclic PDA (Table S1†). The most interesting result was that the peaks of tosylated chains (Ld, Le, Lf) were barely detectable. Since CH2OH groups were present in PDA5, but not in cPDA, these results indicate that the vast majority of tosylated chains are formed by esterification of CH2OH groups and not by acidolytic transesterification of ester groups. Hence, these results and those mentioned above for PDA5 equilibration confirm the suggestion presented in the first section in connection with the samples JBS-4 and JBS-5. The tosylate end groups are primarily or exclusively formed by esterification of TSA with CH2OH groups. Since the mechanism of this reaction was not relevant for the purpose of this work, a more detailed study in this direction was not intended.
Regardless of the temperature, time and starting material, the mass peaks of the transesterification products having lauroyl or methyl ester end groups (Scheme 4) were found in the mass spectra of all experiments.
Scheme 4 Potential reaction products of the transesterifications of PDA5 or AcPDA-5 with methyl laurate catalyzed by neat TSA. |
Fig. 6A and B show the complexity of the reaction products. The appearance of the intensive peaks of transesterification products such as Lh, Lj and Li-Lo after 1 h, even at 109 °C, indicates that the intermolecular transesterifications were fast and efficient. Since tiny peaks of cycles became only detectable after 2.5 h and since the equilibration experiments described in Tables 2 and 3 demonstrated that ring chain equilibration requires more than 2.5 h (in agreement with the original JBS experiments), the results of these transesterification experiments clearly demonstrate that intermolecular transesterifications were considerably faster.
Fig. 6 MALDI TOF mass spectra of the transesterification products of PDA5 or AcPDA5 with methyl laurate: (A) PDA5 after 1 h/109 °C (no. 2A, Table 5), (B) AcPDA5 after 2 h/130° (no. 3B, Table 5). |
A second series of transesterification experiments was conducted with end-capped poly(εCL) to make clear that the results obtained from end-capped PDA are not unique, but also valid for other aliphatic polyesters.
For this purpose, two ROPs of εCL catalyzed by SnOct2 were initiated with 11-undecenyl alcohol (Un) at a LA/In ratio of 100/1 (yielding PCLUn-1) and at a LA/In ratio of 60/1 (yielding PCLUn-2). The CH2OH end groups were fully acetylated in the case of PCLUn-1 yielding (AcPCLUn-1) or acetylated by 50% (yielding AcPCLUn-2). The resulting AcPCLUn samples were characterized by MALDI TOF mass spectrometry (Fig. S5†) and by GPC measurements. Diethyl succinate was used as a reaction partner because of its low volatility and its good miscibility with the Ac-PCL-Un samples and because MALDI TOF mass spectrometry allowed for unambiguous identification of the transesterification products. The six transesterification experiments listed in Table 6 were catalyzed by water-free TSA, with variation of temperature and time. The interpretation of the results proved to be quite simple. All experiments gave, in principle, the same result, namely almost complete transesterification with two consequences. First, a significant reduction of the molecular weight as evidenced by the GPC data and by the mass spectra presented in Fig. 7 and Fig. S6† was found. A comparison with Fig. S5† illustrates this point. The second consequence was the formation of poly(εCL) containing a succinate group and two ethyl ester end groups (Lx, Ly, Scheme 5) Lx and Ly are isomers and thus not distinguishable by mass spectrometry) as the main reaction product (Fig. 7 and S5†). These structures result from the fact that an εCL unit/DESu ratio of 2/1 was used corresponding to a 100/1 or 50/1 ratio of ethyl ester/undecenyl ester end groups. Due to this high molar ratio, almost all Ac and Un end groups were replaced by succinyl and ethyl end groups respectively. These data indicate, in turn, that intermolecular transesterifications were quite rapid and efficient even at 109 °C. The peaks of cycles were not detectable even in the ESI TOF mass spectra, a typical example of which is displayed in Fig. 8. In summary, all these transesterification experiments demonstrate that catalysis with TSA and with tin compounds agree in that intermolecular transesterification reactions are more efficient than equilibration via back-biting. In polymer melts intermolecular transesterifications may be slower than in the experiments with liquid esters conducted in this work. However, even when the efficiency of intermolecular transesterification is not higher than that of back-biting, the conclusions presented below are still valid.
Fig. 7 MALDI TOF mass spectra of the transesterification products obtained from AcPCLUn-1 and DESu at130 °C (A) after 1 h (no. 1A, Table 6) and (B) after 2 h (no. 1B, Table 6). |
Scheme 5 Potential reaction products of the transesterifications of AcPCLUn with DESu catalyzed by neat TSA. |
Fig. 8 ESI mass spectra of the transesterification of Ac-PCL-Un with DESu at 130 °C/2 h (no. 1B, Table 6). |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1py01679b |
This journal is © The Royal Society of Chemistry 2022 |