Pushing the Limits of Mechanoredox RAFT Polymerization Methods

Abstract

Integral aspects of what is considered green chemistry include minimizing solvent use and utilizing energy-efficient methods to synthesize target materials. For polymer synthesis in particular, accessing copolymer sequences derived from immiscible feedstocks and masses in the ultra-high molecular weight regime (>1 MDa) often require specialized methods, extensive optimization, and may consume large amounts of energy. In this work, we report on the synthesis of diverse polyacrylates inspired by the principles of green chemistry using a streamlined ball mill grinding methodology. Mechanoredox reversible addition–fragmentation chain-transfer (MR-RAFT) polymerizations are used herein to synthesize multiblock copolymers from immiscible monomers and overcome viscosity restraints to reach ultra-high molecular weights. The ability to access these traditionally challenging-to-synthesize polymers using a (nearly) solvent-free method will enable the discovery of novel materials with minimal environmental impact.

Supplementary files

Article information

Article type
Paper
Submitted
11 Nov 2025
Accepted
11 Feb 2026
First published
12 Feb 2026
This article is Open Access
Creative Commons BY-NC license

Polym. Chem., 2026, Accepted Manuscript

Pushing the Limits of Mechanoredox RAFT Polymerization Methods

J. Kaff, M. N. Hodges, A. Moeez, S. Zeitler, L. Pozzo and M. Golder, Polym. Chem., 2026, Accepted Manuscript , DOI: 10.1039/D5PY01061F

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