Qifei
Wang
a,
Shuang
Liu
a,
Yue
Ming
a,
Yanjun
Guan
a,
Daiyu
Li
a,
Congcong
Zhang
b,
Zhaokui
Wang
b,
Yaoguang
Rong
a,
Yue
Hu
*a and
Hongwei
Han
*a
aMichael Grätzel Center for Mesoscopic Solar Cells, Wuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan 430074, Hubei, P. R. China. E-mail: yuehu@hust.edu.cn; hongwei.han@mail.hust.edu.cn
bJiangsu Key Laboratory for Carbon-Based Functional Materials and Devices, Institute of Functional Nano and Soft Materials (FUNSOM), Soochow University, Suzhou 215123, China
First published on 19th September 2018
Printable mesoscopic perovskite solar cells based on TiO2/ZrO2/carbon mesoporous scaffolds have a promising future in commercialization due to their stability and ease of large-scale manufacturing, in which the mesoporous ZrO2 (mp-ZrO2) spacer is crucial in decreasing charge carrier recombination. To obtain high-performance devices, 2–3 μm thick mp-ZrO2 is usually needed. However, such thickness leads to an increased loading amount of perovskite material and causes problems such as reproducibility, pollution, and waste. Herein, we provide a universal solution to enhance VOC in printable mesoscopic PSCs with thin mp-ZrO2 layers. By depositing a thin layer of Al2O3 using a spraying pyrolysis method, we successfully retard the recombination between the TiO2 and carbon electrode. We further find the modification could down-shift the conduction band minimum (CBM) and increase the carrier transportation. Finally, we successfully reduce the mp-ZrO2 thickness of devices from 3 μm to 1.2 μm while retaining comparable device performance. Thanks to thinner ZrO2 layers, the usage of solvent and PbI2 is also reduced, which makes the device both more cost-efficient and environmentally friendly. This modification strategy will pave the way to the commercialization of printable mesoscopic PSCs with greener and cheaper processes.
Recent years have witnessed PSCs based on lots of different structures (including mesoscopic or planar, formal or inverted) and fabrication methods undergoing fast development in both the PCE and stability.10–13 Among these, a printable triple mesoscopic structure reported by the Han group is drawing increasing attention due to its screen-printing based fabrication process and high stability. The perovskite absorber is hosted in a triple-layer scaffold consisting of mesoporous TiO2, ZrO2 and carbon. By replacing Au with carbon as the counter electrode and omitting hole-conductor materials, the devices based on this structure have advantages of low cost and easy fabrication. In addition, printable triple mesoscopic PSCs use less perovskite and solvent than spin-coating based devices. In recent years, the devices based on printable triple mesoscopic structures have developed rapidly showing a PCE of 15.6% for lab-scale devices, 10.4% for 100 cm2 and an AM 1.5 sunlight stability of over 10000 h.9,14,15
The mp-ZrO2 layer plays an important role in separating the mp-TiO2 and carbon layer, and its thickness closely relates to the open-circuit voltage (VOC) and PCE. With the thickness of mp-ZrO2 increasing from 0 μm to 3 μm, the PCE of devices increases from 4.18% to 14% and the VOC increases from 600 mV to 920 mV, respectively.15 However, thicker mp-ZrO2 layers need more perovskite solution to fill in which causes concerns over the reproducibility of devices and the toxicity of the solvent and lead.
To reduce the thickness of mp-ZrO2 layers, two directions can be taken. One is to select a more insulating material to replace ZrO2. The other is to modify the TiO2 with appropriate materials to decrease the recombination between the TiO2 and carbon layer and accelerate the transportation of carriers. It has been reported that polymers like C60SAM and PCBM:PMMA could effectively passivate the defects in the interface of perovskite/TiO2.16,17 Placing a thin layer of metal oxide materials on the surface of electron transporting layers (ETLs) could also effectively modify the energy band gap and work function which further influences the transportation and recombination properties of carriers.18,19 Representative materials include Al2O3,20 La2O3,21 MgO22 and others. Our group previously deposited Al on the surface of mp-TiO2 layers by vacuum evaporation. After a 500 °C annealing process, the Al oxidized and formed an ultra-thin layer of Al2O3 between the TiO2 and ZrO2. Meanwhile, we also found that the surface of TiO2 was modified with Al2O3 in this way. As a result, the recombination in devices was obviously reduced.20
Compared to vacuum evaporation which needs high vacuum, we further develop a simple spraying pyrolysis method to deposit Al2O3 on the surface of TiO2. We successfully fabricated PSCs using only 1.2 μm thick ZrO2 and reached PCEs over 14%, comparable with the devices using 3 μm thick ZrO2. The 1.2 μm devices showed a better reproducibility than the 3 μm ones using only half the amount of lead and solvent. Through our work, we find that Al2O3 could retard the recombination between the TiO2 and carbon electrode. Besides, more experiments reveal that Al2O3 could down-shift the CBM energy level of TiO2. By utilising thermal admittance spectroscopy, we find the defect density also decreases in modified TiO2. For reducing the recombination and enhancing the VOC of devices, it could be a universal method to modify TiO2 with Al2O3 by a simple spraying pyrolysis method in printable mesoscopic PSCs.
5-Ammoniumvaleric acid iodide was synthesized following previous literature.23
We compared the best performing cells using different thicknesses of ZrO2. As shown in Fig. S2,† all devices exhibit complete pore-filling and continuous crystallinity. With the thickness of mp-ZrO2 layer increasing, the VOC of devices was improved from 0.84 V to 0.92 V. Thicker mp-ZrO2 layers could effectively separate the carbon counter electrode from the mp-TiO2 layer thus reducing the recombination. Accordingly, the average PCE of devices increased from 12.7% (1.2 μm ZrO2) to 13.8% (3 μm ZrO2). However, we observed huge deviation of device performance with 3 μm devices, as shown in Fig. 2a and S3.† The main difference originated from the JSC, as a result of the complex crystallization process in the thick scaffold. The 1.2 μm devices have a much higher reproducibility, however, with the sacrifice of the PCE.
We adopted a spraying pyrolysis method to modify the mp-TiO2 layer with Al2O3. Spraying pyrolysis has advantages of depositing uniform films of high density over relatively large areas with a well-controlled thickness, flexibility in the choice of precursor materials and their combinations, potential for low cost electronic applications, etc.24,25 The Al2O3 we used in this study was synthesized from aluminium isopropoxide and acetylacetone. The precursor solution of Al2O3 was sprayed on the surface of mp-TiO2 at 450 °C with a chromatography sprayer and the precursor decomposed to Al2O3 under 450 °C. Upon inserting the super thin Al2O3 layer, we observed an obvious VOC enhancement from an average 840 mV to over 890 mV with improvements in the JSC and FF as well, yielding an average PCE beyond 14%.
As shown in Fig. 2b, the champion device exhibits a VOC of 900 mV, JSC of 22.81 mA cm−2, FF of 0.70 and PCE of 14.39% in the forward scan (from JSC to VOC). In the reverse scan (from VOC to JSC), the cell gives a VOC of 900 mV, JSC of 23.45 mA cm−2, FF of 0.68 and PCE of 14.31%. The PCE is 0.08% higher in the forward scan and the whole device exhibits a slight hysteresis compared to the one without Al2O3.26 The defects in the mp-TiO2 layer are reduced effectively upon depositing Al2O3,27 thus the movement of electrons and holes becomes similar in reverse and forward scans, and reduces the hysteresis effect. The difference between the PCE obtained from the reverse scan and forward scan makes it difficult to confirm the reliable PCE of the devices. An effective way is to test the stabilized output of the device, by holding the cell at a fixed voltage near the maximum power point on the J–V curve and measuring the photocurrent generated at this fixed applied bias until it stabilizes.28 Finally, we got a stabilized PCE of 14.42%, as shown in Fig. 2c. The cells showed an excellent stability (Fig. S7†). No drop in performance was observed after storing the devices in a humidity chamber (RH ∼ 60%) for 34 days without any encapsulation. The incident-photon-to-current conversion efficiency (IPCE) is shown in Fig. S4.† The spectrum of external quantum efficiency (EQE) exhibits an integrated JSC of 18 mA cm−2 which is lower than the parameter in the J–V curve. However, this is common in this kind of PSC, and the reason for this could rely on the special structure of the devices.23 In Fig. 2d, we calculated the material usage of devices under different situations, in which devices were fabricated with 1.2 μm ZrO2 and 3 μm ZrO2 and by a spin-coating method. Using the spin-coating method, five devices were fabricated on a 6.25 cm2 substrate with an active area of 0.5 cm2. In printable mesoscopic PSCs, we could fabricate one device with an active area of 0.8 cm2 on a substrate of only 5 cm2. Though a thin layer of perovskite is enough to absorb light in normal PSCs fabricated by the spin-coating method, generally 40 μl precursor solution is needed in order to obtain full coverage and sufficient thickness in a complete device fabrication process. In printable mesoscopic perovskite solar cells in which drop-casting is applied only 4 μl is needed and this number is further reduced in devices based on thinner ZrO2 layers. It is known that metal Pb could damage both the environment and human health while the solvents used in fabricating PSCs are injurious to human health due to reasons of toxicity, penetrability and carcinogenicity. With the usage of precursor solution decreasing, the Pb and solvent used during fabrication of PSCs based on 1.2 μm ZrO2 is half the amount of those fabricated with a 3 μm ZrO2 layer and 1/20 of those fabricated by a spin-coating method. When our method was applied to the fabrication of a 100 cm2 PSC module, we could save 2.31 g PbI2 and 5.3 ml GBL for every single piece of the PSC module without sacrificing the performance, which provides excellent potential in both reducing the fabrication cost and protecting the environment.
In printable PSCs, VOC is determined by the Fermi energy level of the mp-TiO2 and carbon counter electrode, which is related to carrier recombination in devices, such as recombination at interfaces and grain boundaries.29,30 We further explored how the super-thin layer of Al2O3 enhanced the performance of devices. First, to explore the existence of Al2O3, we performed X-ray photoelectron spectroscopy (XPS) on FTO/mp-TiO2/Al2O3 (as shown in Table S1†). The atomic ratio of Al2O3 existing on the surface of the mp-TiO2 layer was ∼0.31%. We observed no difference from SEM photographs either, as shown in Fig. 3c and d. The impact of Al2O3 on perovskite was tested by comparing the perovskite films with the structure of perovskite/Al2O3/mp-TiO2/FTO and perovskite/mp-TiO2/FTO. The X-ray diffraction (XRD) patterns are shown in Fig. 3a. There appear to be no new peaks belonging to Al2O3. This means that the Al2O3 existing in the mp-TiO2 layer belongs to the amorphous phase rather than the crystal phase. The intensity of the perovskite peak was enhanced in the modified TiO2, indicating a better crystallinity of perovskite on modified mp-TiO2. In printable mesoscopic perovskite solar cells, pore-filling could be influenced by many factors, such as filling amount, thickness of the mesoscopic layer, size of the nanoparticles and so on.31 Comparing Fig. 1d with Fig. S2c,† we see no difference between the pore-filling situation of the perovskites. This was further confirmed by the UV-vis absorption spectra of perovskite films on the modified and bare TiO2, where we see no difference in either the absorption band edge or the intensity of absorption (Fig. 3b). Above all, we found that the small amount of Al2O3 existing on the TiO2 does not change the perovskite or mp-TiO2 film in terms of morphology and crystallization. We then performed ultraviolet photoelectron spectroscopy (UPS) and recorded photoluminescence (PL) spectra to reveal the changes in energy level. The PL spectrum is an effective method to reveal the photo-induced charge transfer and recombination process. As shown in Fig. 4a, the perovskite films are deposited on the substrates of glass/FTO/mp-TiO2/Al2O3 and glass/FTO/mp-TiO2. The film with modified TiO2 showed lower intensity of stabilized PL, indicating that the charge transports more effectively before the carrier recombines at the interface and eventually improves the electron extraction rate from the perovskite absorber layer. We further recorded time-resolved PL spectra on the same samples as shown in Fig. 4b. In the glass/FTO/TiO2/Al2O3/perovskite film, the lifetime of the photo-induced carrier was 1.1 ns and the control film of glass/FTO/TiO2/perovskite showed a lifetime of 3.6 ns, confirming that the carriers transport faster on modified TiO2. The results of UPS are shown in Fig. 4c and d. In the high binding energy region, the value of the cutoff point of bare TiO2 was 17.63 eV. Because the energy of He is 21.22 eV, the work function of bare TiO2 is 3.59 eV. The cutoff point in the low binding energy region represents the deviation between the Fermi level and valence band maximum (VBM) energy level. The cutoff point value of bare TiO2 was 3.6 eV, so the valence band position of bare TiO2 was −7.19 eV. We calculated the valence band value of modified TiO2 to be −7.24 eV in the same way. Considering the band gap of TiO2 is 3.2 eV, the CBM of TiO2 decreased by 0.05 eV after modification. With a lower CBM energy level, electrons move from the perovskite to mp-TiO2 with a stronger driving force and the lifetime of carriers would be shorter, which is consistent with the results of the PL. However, CBM shifting to a lower energy level will lead to a lower VOC in general. Considering that the VOC of devices increased with modified TiO2, the possible reason for this could rely on the defect density in the surface of mp-TiO2.
The dark current could reflect the conduction band shift or the energy barrier exhibited at the surface of the electrode.32 In Fig. S5,† the device based on modified mp-TiO2 generates the dark current at a higher forward bias compared with the device based on bare mp-TiO2, indicating that back flow of electrons and carrier recombination at the surface of TiO2/perovskite is suppressed. Thermal Admittance Spectroscopy (TAS) was applied to test the mp-TiO2 film samples and the results are shown in Fig. S6.† Modified TiO2 showed higher defect density at shallow levels and lower defect density at deep levels. The shallow defects act as donors in TiO2 to enhance the carrier density in the TiO2 while the deep level defects would become the recombination centers and lower the VOC and PCE of the devices. We infer that the deep defect density is different in modified TiO2 and bare TiO2. In the intrinsic TiO2 crystal, the lattice suddenly ends on the surface of the crystal so the outmost atoms on the surface of the TiO2 crystal would have an unpaired electron, leaving unsaturated bonds on the lattice surface. These unsaturated bonds are also called “dangling bonds” in semiconductors,33 resulting in deep defect density.34 By modifying with Al2O3, the density of dangling bonds would decrease as a result of the different valences of Ti atoms and Al atoms. Other metal oxides, such as La2O3 and MgO,21,22 have also been used to modify mp-TiO2 and were confirmed to be on the surface of TiO2, and could take effect in the same way. For polymers, special functional groups could also passivate defects at the interface of perovskite and mp-TiO2.16,17 To conclude, the Al2O3 lowered the CBM energy level of TiO2 and showed lower deep defect density, contributing to faster carrier transportation and less carrier recombination. As a result, the VOC and FF of PSC were improved by inserting Al2O3 in a 1.2 μm device, thus increasing the PCE of devices, reaching a comparable PCE with the 3 μm devices.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8se00332g |
This journal is © The Royal Society of Chemistry 2018 |