Chunyong He*ab and
Juzhou Tao*ab
aInstitute of High Energy Physics, Chinese Academy of Sciences (CAS), Beijing 100049, China. E-mail: taoj@ihep.ac.cn; hechunyong@ihep.ac.cn
bDongguan Neutron Science Center, Dongguan 523803, China
First published on 18th January 2016
Sustainable and affordable hydrogen production through splitting of water, an essential step towards renewable and clean energy storage, calls for efficient non-precious-metal catalysts to make the process economically viable. Ultrasmall multiple phases molybdenum carbides nanocrystals (2.5 nm for MoC and 5.0 nm for Mo2C) on graphene support were synthesized by a simple in situ method. Both molybdenum carbides on graphene hybrid materials, the MoC-G and Mo2C-G, show extraordinary high activity for hydrogen evolution reaction (HER) in acid media. The reaction kinetics of the MoC-G and Mo2C-G were revealed. The X-ray photoelectron spectroscopy (XPS) and X-ray absorption fine structure (XAFS) were conducted to study the electronic nature of MoC-G and Mo2C-G electrocatalysts to explore the electrochemical mechanism of ultrasmall multiple phases molybdenum carbides nanocrystals on graphene for hydrogen evolution reaction.
Due to the unique d-band electronic structure and similarity of their electronic states to noble Pt at the Fermi level, group VI transition metal carbides exhibit catalytic properties analogous to Pt.26–28 One such carbide, molybdenum carbide, has been widely employed as a catalyst for methanol steam reforming,29 methane reforming,30 water gas shift reaction,31 oil conversion,32 etc. It has also received attentions as a support material for noble metals to enhance oxygen reduction and methanol oxidation activity.33,34 Recently, Hu et al. investigated electrochemical activity and stability of commercial molybdenum carbides towards HER in both acidic and basic solutions.35 Since catalytic properties of molybdenum carbides depend strongly on their surface configurations, microstructure and electronic states,36 at least five approaches exist to optimize its HER activity: (i) increasing surface density of active sites to accelerate the interfacial electrocatalytic reactions;36 (ii) constructing high surface area scaffold electrode to facilitate circulation of ions and H2;37 (iii) supporting with a suitable carrier to form highly dispersed system, increasing durability and promoting electron transfer when coupled with a high conductivity carrier;36,38 (iv) building specific nanostructures;39,40 (v) substituting with transition metals (such as Co or Ni) to form bimetallic sites and modify the catalytic properties.41 Decreasing molybdenum carbide grain size is the most direct and efficient approach to increase the number of electronically connected active sites per unit geometric area, which is closely associated with catalytic activity. Chen et al. presented an biomass-derived molybdenum carbide of 9.4 nm in size, one of the smallest particle size molybdenum carbide as HER catalyst.42 Yan et al. successfully synthesized molybdenum carbide nanoparticles down to 2 nm in size on carbon through an ion exchange process, which served as an efficient catalyst support for fuel cell application.43 However carbonization of the organics in the catalyst preparation resulted in carbon coating layer on the catalyst surface, which may block the active sites of the molybdenum carbide. In the present paper, we report preparation of ultra-small molybdenum carbides nanocrystals, 2.5 nm for MoC and 5.0 nm for Mo2C, on graphene support though a simple in situ synthesis method. The as-synthesized products show a highly dispersed distribution of clean surface nanoparticles on the graphene support, which provides a large surface area and high conductivity to facilitate the HER through enhanced mass and electron transfer. The fast reaction kinetics of the MoC-G and Mo2C-G were revealed. The electrochemical mechanism of ultrasmall multiple phases (cubic MoC and β-Mo2C) molybdenum carbides nanocrystals for hydrogen evolution reaction were explored by XPS and XAFS, unraveling the charge-transfer from molybdenum to carbon and synergetic chemical coupling effects between the molybdenum carbide nanocrystals and the graphene support.
The HER experiments were conducted on an Autolab PGSTAT 302 (ECO Chemie, Netherlands) at 25 °C in a thermostatic water bath. Linear sweep voltammetry (LSV) tests were performed in 0.5 M H2SO4 at 5 mV s−1 scan rate. Electrochemical impedance spectroscopy (EIS) measurements were recorded at frequency range of 0.1 Hz to 100 KHz with modulation amplitude of 10 mV.
For comparison, 46.7 wt% platinum on VC-72 catalyst (Pt/C from TKK, Japan) was measured under identical conditions, the loading is 12.5 μg cm−2 for Pt metal.
The porosity of MoC-G and Mo2C-G composites was determined by the nitrogen adsorption/desorption isothermal measurements at 77 K. As shown in Fig. S4a,† the Brunauer–Emmett–Teller (BET) surface area of MoC-G and Mo2C-G composites are 344 and 278 m2 g−1, respectively. The pore size distribution and total pore volume of the composite were calculated based on the DFT model. Fig. S4b† shows the cumulative pore volumes of MoC-G and Mo2C-G nanocomposites. The corresponding density functional theory (DFT) pore size distribution (Fig. S4c†) exhibits a hierarchical pore structure that include micro- (<2 nm), meso- (2–50 nm), and macropores (>50 nm). The large surface area can substantially increase the number of active sites by increasing contact area between catalysts and electrolyte, and the well-developed porosity structures could facilitate transfer of reactants and products, which enhances mass transport and thus increases the HER efficiency.45
Fig. 2a compares the measured electrocatalytic activity of polarization curves (i–V plot) using linear sweep voltammetry (LSV). On all three electrodes, applying electrochemical potential below 0 V initializes the reduction process. Hydrogen bubbles evolved more vigorously on the electrodes at higher overpotential, except the graphene barely shows electrocatalytic activity towards the HER. Among the three catalysts, the Pt/C catalyst exhibited the lowest overpotential (η10 = 35 mV) at 10 mA cm−2 of cathodic current density. Fig. 2b zooms in on the dotted region in 2a, with the Mo2C-G possessing nearly zero onset overpotential very close to the Pt/C. The HER activity of Mo2C-G is exceptional with small overpotentials of 150 mV (η10) and 170 mV (η20) at 10 and 20 mA cm−2 cathodic current density respectively. Fig. 2b also shows that the onset overpotential of the MoC-G shifts 15 mV down to negative potential compared with Mo2C-G. The overpotential (η10) of MoC-G at 10 mA cm−2 cathodic current density is 221 mV.
Electrochemical impedance spectroscopy (EIS) at different HER overpotentials was further conducted to investigate underlying electrochemical mechanism of the HER process for the synthesized catalysts. The Bode plots recorded at η = 100 mV as shown in Fig. 2c suggest a classical one-time-constant process for bulk Mo2C and the presence of a two-time-constant process for MoC-G and Mo2C-G. The first one at higher frequency is attributed to the large surface area and well-developed porosity structures of MoC-G and Mo2C-G, which confirmed by the BET results, the other one at lower frequency is related to the HER process.46–48 Representative Nyquist plots collected at η = 100 mV on the bulk Mo2C, MoC-G and Mo2C-G electrodes are compared in Fig. 2d. A two-time-constant model was applied to describe the response of the HER process on MoC-G and Mo2C-G,36,49 as shown in Fig. S5.† In this model, Rc represents the contact resistance of between the glassy carbon electrode and the catalyst layer and Rsol represents the solution resistance, connects in series with two additional branches: one is related to the charge-transfer process (CPE1-Rct); the other to the surface porosity (CPE2-Rp). The charge-transfer resistance Rct, determined from the semicircle registered at low frequencies, reflects the HER kinetics, a smaller Rct value corresponds to faster kinetics. Rct of Mo2C-G is 10.4 Ω at η = 100 mV, lower than 35.9 Ω for MoC-G and much lower than 2757 Ω for bulk Mo2C, suggesting faster reaction kinetics for Mo2C-G. Since Rct decrease with increasing applied potential, even faster HER kinetics will occur at higher overpotential.
Tafel analysis was also applied to both the voltammetry data and EIS data to probe the predominant HER mechanism of the various catalysts. The Tafel plots from voltammetry data were fitted to the Tafel equation (η = a + blog|j|), where j is the current density and b is the Tafel slope, as shown in Fig. S6b.† The Tafel slope of Pt/C is 30 mV dec−1. The HER on a Pt surface is known to proceed through the Volmer–Tafel reaction mechanism, with fast discharge reaction and H2 evolving by a rate-determining combination reaction, i.e., the Tafel step.50 The Tafel slope of bulk Mo2C is 116 mV dec−1 (Fig. S6b†), which suggests the discharge reaction is slow and the Volmer step is the rate-determining step. The Tafel slope of 57 mV dec−1 was observed for Mo2C-G (Fig. S6b†), which is much smaller than that of bulk Mo2C and suggests faster proton discharge kinetics and more efficient hydrogen evolution. The Tafel slope of MoC-G is 88 mV dec−1, smaller than what has been previously reported for γ-MoC (hexagonal structure, Pm2, 121.6 mV dec−1).51 For the Tafel slope values of 57 mV dec−1 and 88 mV dec−1 (Fig. S6b†), one possible pathway for HER is through a Volmer–Heyrovsky reaction mechanism, and the rate determining step could be discharge reaction or electrochemical desorption of Hads and H3O+ to form hydrogen. However, Tafel slope obtained from voltammetry data usually includes contributions from electron transport resistance (RET) of catalysts, which is highly dependent on the scalability of catalyst use (i.e. increased RET in thicker catalyst films).39 Vrubel et al. developed a method based on electrochemical impedance spectroscopy to circumvent this issue.52 Using this method, the plot of logRct−1 vs. overpotential also gives the Tafel slope, which reflects purely the charge transfer kinetics. The Nyquist plot for Mo2C-G between 0 and 200 mV overpotential is presented in Fig. 2e, the same plots for bulk Mo2C and MoC-G are shown in Fig. S7.† From the Fig. 2e and S7,† we can obtain the Rct of Mo2C-G, bulk Mo2C and MoC-G at different overpotentials (Table S2†), and further acquire the plot of logRct−1 vs. overpotential (Fig. 2f). The Tafel slope of bulk Mo2C is 88 mV dec−1 from the EIS data, in accordance with the previous reported values also from the EIS data.36,42 This value is however much smaller than 116 mV dec−1 obtained from the voltammetry data, suggesting the RET is significant for the bulk Mo2C. The Tafel slopes of MoC-G and Mo2C-G from the EIS data are 80 mV dec−1 and 55 mV dec−1, respectively, which are only slightly smaller than those from the voltammetry data (88 mV dec−1 and 57 mV dec−1), suggesting low RET or high electrical conductivity of MoC-G and Mo2C-G. The Tafel slope of Mo2C-G (55 mV dec−1) from the EIS data is still significantly lower than that of bulk Mo2C (88 mV dec−1), indicating an intrinsic faster charge transfer kinetics, which likely derives from the interaction between the graphene sheet and Mo2C NPs. The HER performances of the various catalysts are present in Table 1.
Catalyst | E0a/mV | η10/mV | η10b/mV | Tafel slopec,d/mV dec−1 | j0e/mA cm−2 | Rctf/Ω | |
---|---|---|---|---|---|---|---|
a Onset potential of the various catalysts.b Overpotential at 10 mA cm−2 after potential sweeps for 2000 cycles between −0.3 and +0.2 V vs. RHE.c From Tafel equation.d From logRct−1 vs. η.e Exchange current density calculated from Tafel plots.f Charge-transfer resistance that extracted from fitting electrochemical impedance spectra measured at η = 100 mV to an equivalent circuit. | |||||||
Bulk Mo2C | 117 | 304 | — | 116 | 88 | 3.80 × 10−3 | 2757 |
MoC-G | 30 | 221 | 229 | 88 | 80 | 2.55 × 10−2 | 35.9 |
Mo2C-G | ∼0 | 150 | 156 | 57 | 55 | 2.58 × 10−2 | 10.4 |
Pt/C | ∼0 | 36 | — | 30 | — | 2.79 × 10−1 | — |
High durability is an indispensable characteristic for the catalyst in practical application, but it is still a great challenge to prepare the catalyst in line with the requirements of the high durability of the catalyst for HER in acid electrolyte. The cyclic voltammograms of MoC-G and Mo2C-G electrodes obtained before and after 2000 cycles are shown in Fig. S8a and b.† No obvious degradation occur on both MoC-G and Mo2C-G electrodes. The high durability of MoC-G and Mo2C-G also examined by the long-term stability test (Fig. S8c†). After a long period of 20 h, the current density on the MoC-G and Mo2C-G electrodes only show negligible degradation, which could be due to the consumption of proton in the system and the hindrance of the reaction by hydrogen bubbles remaining on the electrodes.
To investigate the microstructure of MoC-G and the Mo2C-G after electrocatalytic activity testing, the catalysts were collected by sonicating the glassy carbon disk electrode in ethanol after the electrocatalytic durability testing, and observed by TEM. Fig. S9† display the TEM and HRTEM images of MoC-G and Mo2C-G after electrocatalytic durability testing, revealing no obvious particle coalescence and aggregation. The HRTEM images of MoC-G after electrocatalytic durability testing shows the lattice fringes which measured 0.247 nm, consistent with the (111) crystal plane of MoC. The HRTEM images of Mo2C-G after electrocatalytic durability testing clearly show inter-planar distances of 0.260 nm and 0.227 nm, corresponding to the (100) and (101) crystal planes of the Mo2C. These results indicate that both of the morphology and microstructure of MoC-G and Mo2C-G have no obvious change after electrocatalytic durability testing, which is the origin of the highly electrocatalytic durability of MoC-G and Mo2C-G.
The composition and surface electronic states of MoC-G and Mo2C-G were investigated by X-ray photoelectron spectroscopy (XPS). Bulk Mo2C and MoO3-G were also examined for comparison. The survey XPS spectrum (Fig. S10†) indicates that all of the samples are composed of C, Mo, and O elements. As shown in Fig. 3, all of the deconvoluted profiles of MoO3-G, bulk Mo2C, MoC-G and Mo2C-G contain MoO3 and MoO2, suggesting that MoC and Mo2C are prone to oxidation on the graphene surface, in agreement with the previous studies.41,53 The MoO3 in Fig. 3a possesses doublet peaks of 236.0 and 232.8 eV for Mo 3d3/2 and Mo 3d5/2 with a spin energy separation of ∼3.2 eV, the two peaks were assigned to Mo4+ and Mo6+. The detection of molybdenum oxides is attributed to surface oxides formation when exposed to air.53 Fig. 3b displays the XPS Mo 3d spectra of bulk Mo2C with three molybdenum species. A third peak with Mo 3d5/2 binding energy of 228.7 eV besides the doublet peaks is present and attributed to Mo2+ species involved in Mo–C bonding.30 Fig. 3c and d displays the XPS Mo 3d spectra of MoC-G and Mo2C-G, respectively. In addition to the molybdenum oxides identified as Mo4+ and Mo6+ that are clearly present, a portion of Mo species is in the form of carbides in both MoC-G and Mo2C-G.
Fig. 3 XPS Mo 3d spectra (without background, black) and the fitted peaks of MoO3-G (a), bulk Mo2C (b), MoC-G (c) and Mo2C-G (d). |
We further determined the charge states and electronic nature of the MoC-G and Mo2C-G catalyst by X-ray absorption near-edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectroscopies. Fig. 4a shows the normalized XANES spectra at the Mo K-edge of the precursor (ammonium molybdate), Mo2C-G and MoC-G, as well as MoO3 and Mo foil standards. The absorption edge varies depending on the molybdenum oxidation state. The Mo K-edge XANES spectrum of the ammonium molybdate precursor shows similar pre-edge to that of MoO3, which is ascribed to the Mo(VI) oxidation state. The absorption edges of Mo2C-G and MoC-G catalysts, corresponding to an electric dipole transition from Mo 1s core level to unoccupied states of p type, were shifted to higher energies compared to the Mo foil. Correlation of the Mo K edge half step energy to the Mo valence state is examined in Fig. 4b. The Mo foil refers to zero-valence state. The half-step energies of both Mo2C-G and MoC-G catalysts were higher by ca. 2–4 eV compared to Mo foil, which may be caused by a negative charge-transfer from molybdenum to carbon.36,54 Liu et al. have shown that the more positively charged the Mo atoms, the lower their d-band center.55 The down-shifted d-band center of Mo atoms increases the degree of d-band filling, thereby enhances the d-band charge density near the Fermi level and results in electronic localization of the Mo atoms making orbital overlapping with the Hads in the HER process more difficult, which consequently decreases hydrogen binding energy, lowers activation energy of evolution H2 from Hads and gives rise to enhanced hydrogen evolution reaction. Youn et al. have noted that more positive charge implies higher HER activity.38
Fig. 4c and d display the Fourier transforms (FT) of k3-weighted Mo K-edge EXAFS spectra of Mo2C-G and MoC-G, respectively. The differences between the Mo2C-G and MoC-G are apparent, indicating significantly different atomic structures surrounding Mo in two catalysts. The Mo2C-G spectrum was well fitted with the orthorhombic β-Mo2C structure model, no oxide-related peaks are observed in the EXAFS. Whereas the MoC-G exhibits three distinct peaks, one of which at approximately 1.2 Å is assigned to Mo–O bond in oxide form. It has been found that oxide species form on the surface of molybdenum carbide nanoparticles,30 which is also confirmed by the above XPS data analysis. Thus, the higher half-step energies of MoC-G in Fig. 4b partially derives from the formation of surface oxide species. This explains why the MoC-G possesses higher half-step energies but shows lower HER activity than the Mo2C-G. The other two peaks in the MoC-G EXAFS spectrum are well fitted with a cubic MoC structure model. Table S3† summarizes the fitted parameters of the Mo2C-G and MoC-G catalysts. We note that the lengths of Mo–Mo bond obtained for the Mo2C-G (2.98 Å) and MoC-G (3.04 Å) are longer than that of pure Mo (2.73 Å).
Nanoparticles formed in situ are inlaid or anchored into graphene support will lead to close bonding and synergetic coupling between the graphene and nanoparticles.56,57 Chen et al. has also reported that molybdenum carbide catalysts thus formed covalent binding between nanoparticles and the carbon/CNTs support which provides unique coupling effects on electrochemical properties.36 The covalent binding interactions between graphene and molybdenum carbide nanoparticles, including charge-transfer and downshift of the d-band center of molybdenum, are likely the intrinsic origins of the enhanced HER performance of MoC-G and Mo2C-G. In addition, the small size, clean surface, large surface area and hierarchical porous structure also facilitate the HER process on the MoC-G and Mo2C-G.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra25367e |
This journal is © The Royal Society of Chemistry 2016 |