Accelerated screening and assembly of promising MOFs with open Cu sites for isobutene/isobutane separation using a data-driven approach

Abstract

As the by-products of catalytic cracking or alkane dehydrogenation, isobutene (2-methyl-propylene) and isobutane (2-methyl-propane) are important chemical feedstocks, but the separation of their mixture is a challenging issue in the petrochemical industry. Herein, we report the first example of large-scale computational screening of metal–organic frameworks (MOFs) with copper open metal sites (Cu-OMS) on the adsorptive separation of isobutene/isobutane using configuration-bias Monte Carlo (CBMC) simulations and machine learning among >330 000 MOFs data. We discovered that the optimal structural features governing the MOFs-based separation of isobutene/isobutane were density (ρ) and porosity (φ), with ranges of 0.2–0.5 g cm⁻³ and 0.8–0.9, respectively. Furthermore, the key genes (metal nodes or linkers of frameworks) contributing to such adsorptive separation were data-mined by feature engineering of ML. These genes were cross-assembled into novel frameworks using a material-genomics strategy. The screened AVAKEP, XAHPON, HUNCIE, Cu₂O₈-mof177-TDPAT_No730 and assembled Cu₂O₈-BTC_B-core-4_No1 possessed high isobutene uptake and isobutene/isobutane selectivity of >19.5 mmol g⁻¹ and 4.7, with high thermal stability (as validated by molecular-dynamics simulations) overcoming the critical “trade-off” problem to some extent. The macroporous structures (pore-limiting diameter >12 Å) of these five promising frameworks with multi-layer adsorption on isobutene resulted in high isobutene loading, as validated by adsorption isotherms and CBMC simulations. The higher adsorption energy and heat of adsorption of isobutene than those of isobutane indicated that the thermodynamic equilibrium drove their selective adsorption. Generalized charge decomposition analysis and localized orbit locator calculations based on density functional theory wavefunctions suggested that high selectivity was due to complexation of feedback π bonds between isobutene and Cu-OMS, but also the strong π–π stacking interaction induced by the CC bond of isobutene with the multiple aromatic rings and unsaturated bonds of frameworks. Our theoretical results and data-driven approach may provide insights into the development of efficient MOF materials for the separation of isobutene/isobutane and other mixtures.