Honglong Zhanga,
Bing Lia,
Jing Wangb,
Bihe Wub,
Tao Fub and
Jinbao Zhao*ab
aCollege of Energy, School of Energy Research, Xiamen University, Xiamen, 361005, P. R. China. E-mail: jbzhao@xmu.edu.cn
bState Key Lab of Physical Chemistry of Solid Surfaces, Collaborative Innovation Center of Chemistry for Energy Materials, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen, 361005, P. R. China
First published on 22nd February 2016
Both the high-voltage electrochemical performance improvement and the storage improvement of Ni-rich layer cathode materials have been investigated. The performance improvement is achieved by a surface modification, involving Li2MnO3 as the coating layer. Owing to the composite structure, the Ni-rich layer cathode material has a stable interface, resulting in the improvement of the high-voltage cycling performance (the initial discharge capacities of 202.5 mA h g−1 and the capacity retention of 86.4% over 50 cycles at 3.0–4.5 V vs. Li/Li+). The differential scanning calorimetry (DSC) measurements show that the improved material presents a much lower calorific value than the pristine material. The perfect electrochemical properties of the improved composite material are still maintained after the material has been exposed to air for 2 months. The Fourier-transform infrared (FT-IR) spectroscopic analysis indicates that the formation of Li2CO3 on the material surface is suppressed. Obviously, the as-improved composite material maintains stable features after high-voltage cycling and is much easier to be stored.
Great efforts have been made to develop the alternative cathode materials.8–10 High Ni content materials, such as LiNi0.8Co0.16Al0.04O2 (ref. 11) and LiNi0.8Co0.1Mn0.1O2,12 are the promising lithium-ion batteries cathode materials owing to their high capacity and low cost. To obtain higher capacities, these materials should be charged to a high cut-off voltage which, however, could lead a fast capacity fade and poor thermal stability. The factors could be categorized as follows.
(i) The formation of stress-inducing microcracks at grain boundaries during long-term cycling by lattice expansion at high cut-off voltage13 and phase transition.14,15
(ii) The formation of solid electrolyte interface (SEI) film, the migration of rock salt NiO-like layer from surface into bulk of the materials16 and the consumption of active lithium ions due to the formation of lithium carbonate.17,18
The cation substitution19,20 and surface modification21–24 are effective approaches to suppress the phase transformation and side reactions at the interface, which can improve the structural stability and slow the capacity fade. Wu et al.24 introduced fluorination to modify the surface of LiNi0.8Co0.15Al0.05O2 to obtain a much better electrochemical performance. On account of kinetic effects, there is a greater extraction of lithium from the surface of the particles, resulting in the structural instability. It is clear that improvements of overall performance of the Ni-rich layer cathode materials must occur through surface engineering.25 Meanwhile, Matsumoto et al.26 carried out detailed studies on the reaction of LiNi1−x−yCoxAlyO2 with CO2 and concluded that the reaction rate was limited by the diffusion of CO2 through the dense surface layer of Li2CO3. The formation of Li2CO3 may take place via the reaction (1).
LiNi0.8Co0.15Al0.05O2 + (0.25x)O2 + (0.5x)CO2 → Li1−xNi0.8Co0.15Al0.05O2 + (0.5x)Li2CO3 | (1) |
Richardson et al.17 discussed the relationship between the capacity loss and the formation of Li2CO3, and indicated that a 10 nm-thick Li2CO3 would be found on the surface of LiNi0.8Co0.15Al0.05O2 material exposed to air. The effect of Li2CO3 contamination on electrochemical properties were discussed, but no more detailed study was specifically addressed the effects of surface modification on the formation of Li2CO3.
As we know, the surface modification is an effective way to improve capacity retention, rate capability and thermal stability.24,27,28 Li2MnO3 has been applied in Li[Ni0.5Co0.2Mn0.3]O2 material to form a core–shell structure with excellent stability.29,30 Having 2 Li+ in its formula, Li2MnO3 can deliver better ionic permeability than other inactive materials with only one Li+ or without Li+ in the structure.30,31 In addition, Li2MnO3 is structurally compatible with Li[Ni, Co, Mn]O2,32 so we could combine the high discharge capacity of LiNi0.8Co0.1Mn0.1O2 together with the high ionic permeability of Li2MnO3. Besides, comparing with other oxides, inactive Li2MnO3 exhibits better ionic permeability without the degradation of structure when the working voltage is kept less than 4.5 V, which is favorable for the interface stability. In this work, we conduct an investigation about the effect of the Li2MnO3 coating on the LiNi0.8Co0.1Mn0.1O2 cathode material at higher voltage (3.0–4.5 V). Our results demonstrate that the coating is very effective in improving the cycling stability of the LiNi0.8Co0.1Mn0.1O2 cathode material. Even the active cathode materials have been exposed to air for a long time, the electrochemical performances are still maintained. According to the investigation used by FT-IR, DSC and electrochemical methods, a reasonable mechanism of the improvement has been suggested based on the coating layer suppressing the formation of Li2CO3 on the surface of active cathode materials.
To prepare [Ni0.8Co0.1Mn0.1](OH)2, an aqueous solution of NiSO4(AR), CoSO4(AR), and MnSO4(AR) (cationic amount ratio of Ni:Co:Mn, 8:1:1) with a metal ion concentration of 1.0 M was pumped into a 1 L reactor under nitrogen atmosphere. At the same time, a mixed solution of 1.0 M NaOH and desired amount of NH4OH as a chelating agent was also fed into the reactor. The pH (11.0), temperature (55 °C), and stirring speed of the mixture in the reactor were carefully controlled. The resultant slurry was aged in the beaker under an N2 atmosphere at 55 °C for 12 h, then the sheet-like hydroxides [Ni0.8Co0.1Mn0.1](OH)2 were obtained.
To prepare [Ni0.8Co0.1Mn0.1](OH)2@Mn(OH)2, a aqueous solution of MnSO4 was continuously pumped into the suspension under nitrogen atmosphere with stirring vigorously, meanwhile the required amounts of NaOH and NH4OH mixed solution was added dropwise. After being filtered and washed with deionized water for several times, the precursor product was dried in the oven at 90 °C for 12 h. The [Ni0.8Co0.1Mn0.1](OH)2 and [Ni0.8Co0.1Mn0.1](OH)2@Mn(OH)2 precursors were mixed with 3% excess LiOH·H2O(AR), preheated at 480 °C for 6 h and then calcined at 750 °C for 15 h to obtain the final products, which were named as NCM0 (LiNi0.8Co0.1Mn0.1O2) and NCM1 (LiNi0.8Co0.1Mn0.1O2@Li2MnO3), respectively. The coating concentration of NCM1 discussed below is 1 wt%.
Fig. 2 presents SEM images of the NCM0 and NCM1 materials. These materials are of spherical shape with the average particle size of approximately 9 μm, and each spherical particle is made up of numerous primary grains of 200–300 nm. After surface modification with Li2MnO3 (Fig. 2b and d), the morphologies of the two materials are rather similar to each other, suggesting that the coating layer is thin. The composition of the NCM1 material is examined by EDX as shown in Fig. 3. Two different areas are selected to determine the element contents, which are corresponded to A and B in Fig. 3. The content of Mn is higher in area A than area B. The higher Mn content of the surface on the NCM1 material indicates that the material, LiNi0.8Co0.1Mn0.1O2@Li2MnO3, has been successfully prepared, which is consistent with the data of ICP tests in Table S2.†
Fig. 4 shows the charge/discharge curves of the NCM0 and NCM1 materials after the 1st, 30th, 50th and 100th cycles as cathodes at a current rate of 1C (1C = 180 mA h g−1) between 3.0 V and 4.5 V vs. Li/Li+. The initial charge and discharge capacities of the NCM0 material are 234.8 mA h g−1 and 195.5 mA h g−1, respectively, which are slightly lower than the NCM1 material (240.4 mA h g−1 for charge and 202.5 mA h g−1 for discharge). The Coulomb efficiencies of the NCM0 and NCM1 are 83.2% and 84.2%, respectively, which suggest that the Li2MnO3 may effectively stabilize the surfaces of the LiNi0.8Co0.1Mn0.1O2 particles.34 This result is also consistent with the fact that the coating layer, Li2MnO3, can supply an extra capacity. The inactive Li2MnO3 may be changed into electrochemical active Li2MnO3 at high voltage,35 delivering an extra capacity. Additionally, the discharge capacities of the NCM1 at the 30th, 50th and 100th are 187 mA h g−1, 175 mA h g−1 and 160 mA h g−1, while the NCM0 are 157.9 mA h g−1, 147.9 mA h g−1, and 130.9 mA h g−1, respectively, which suggest that the coating layer on the NCM1 material plays the suppression role. The possible reason for this suppression is that the coating layer may separate the electrolyte from the Ni-ions in a high oxidation state, which is usually considered as the main reason for decomposition of the electrolyte. Otherwise, the structural stability of the materials may be also improved due to the stable interface structure.
Fig. 4c and d present the cyclability of the NCM0 and NCM1 electrodes at a current rate of 1C between 3.0 V and 4.5 V at room temperature. The NCM0 shows a steady decrease of capacity through the cycling test, leading to the capacity retention of 67% after 100 cycles. This is due to the more severe side reactions between the electrode and electrolyte at the high cut-off voltage, resulting to the increased formation of the nonconduction SEI layer and even the cell swelling.14 As expected, the NCM1 electrode exhibits an improved cycling performance with the capacity retention of 79% after 100 cycles. It should be noted that the average working voltage of the NCM1 decreased much more slowly than that of the NCM0 upon with cycle number increasing. This result clearly indicates that the coating layer can suppress the side reactions between NCM and the electrolyte.36 Otherwise, the surface lithium deficient state can be easily formed during electrochemical cycling as shown in the LiNixCoyAl1−x−yO2 layered cathode material.37 The NiO-cubic phase was formed on the surface of the material, with the phase transformation from rhombohedral to spinel on the surface, while the high rate at high voltage can promote the degradation and the phase transformation on the surface.38 The stable interface is important for good electrochemical performances as shown in Fig. 4.
When this material is fully discharged, the unstable high concentration Ni4+, are reduced to a NiO phase on the surface of NCM material, resulting in the high interfacial impedance and the poor cell electrochemical performance.39 The EIS measurement was carried out at the charged state to 4.5 V. As the previous studies on EIS of LiCoO2,40 each of the impedance spectra contains three parts: the semicircle at the high frequency range is attributed to the resistance for Li+ migrating through the surface films (Rsei), the one at middle frequency is associated with the charge transfer resistance (Rct), and the slop line at low frequency range reflects Li+ diffusion in the particles of the electrode materials. The cathode impedance, especially charge-transfer resistance, mainly attributes to cell impedance.41 It is clear from Fig. 5 that the pronounced difference appears at the second semicircle. The fitting data of the Rsei, Rct and Rsei + Rct of the cells are presented in Table 1. As the cycling goes on, the Rsei for the NCM0 increases from 20.16 Ω cm2 at 1st cycle to 28.45 Ω cm2 at 5th cycle, while for the NCM1 that increases from 6.08 Ω cm2 to 21.33 Ω cm2. It is noticed that the value of Rsei for NCM0 is larger than that for NCM1 all the time. The above results indicate that Li2MnO3 coating can effectively decrease the surface film resistance. After 5th cycle, the Rct of NCM0 still shows a much larger value (36.26 Ω cm2) than that of the NCM1 (16.48 Ω cm2). This result indicates that the a suitable amount of Li2MnO3 coating has an effect on restraining the increase of charge transfer impedance (Rct), which can be considered as one of the most possible reasons for the enhanced rate capability and long-life cycle performance.
Sample | Rs (Ω cm2) | Rsei (Ω cm2) | Rct (Ω cm2) | Rsei + Rct (Ω cm2) | ||||
---|---|---|---|---|---|---|---|---|
1 | 5 | 1 | 5 | 1 | 5 | 1 | 5 | |
NCM0 | 3.78 | 3.94 | 20.16 | 28.45 | 12.15 | 36.26 | 32.31 | 64.71 |
NCM1 | 3.18 | 3.47 | 6.08 | 21.33 | 5.94 | 16.48 | 12.04 | 37.81 |
In order to further study the effect of Li2MnO3 coating, the diffusion coefficient of Li+ can be calculated from the EIS plots (Fig. 5) in the Warburg region using the following equation:
Z′ = Rs + Rct + σω−0.5 | (2) |
D = R2T2/2A2n4F4C2σ2 | (3) |
Fig. 6 Z′–ω−0.5 pattern in the low-frequency region obtained from EIS measurements (Fig. 5) of NCM0 and NCM1. |
The diffusion of Li+ in NCM0 is 3.32 × 10−11 cm S−1, while that of the NCM1 is 5.10 × 10−11 cm S−1. Obviously, the diffusion coefficient of Li ion is greatly improved due to the Li2MnO3 coating. This suggests that the Li2MnO3 coating is favorable for Li ion migration.
Another problem of the Ni-rich cathodes is the oxygen generation of substantial amount during heating at charged states, and more lithium deintercalation leads to increasing oxygen generation from the cathodes at higher temperatures.14 Therefore, the thermal stability of cathodes at delithiated states need to be discussed. The NCM0 and NCM1 electrodes were charged to 4.5 V for the DSC measurements (Fig. 7). Although the NCM0 and NCM1 samples show a similar onset temperature of 201 °C (NCM0) and 207 °C (NCM1), which is indicative of the starting temperature of oxygen evolution from the lattice, the amount of heat generation is completely different. The total heat generated from 201 °C to 275 °C was estimated to be 191 J g−1 for the NCM0, but 125 J g−1 for the NCM1. The result shows the NCM1 material has a better structural stability.
Matsumoto et al. carried out a detailed study26 on the reaction of LiNi1−x−yCoxAlyO2 with CO2, and concluded that the rate of reaction was limited by the diffusion of CO2 through the dense surface layer of Li2CO3. Richardson et al. proved that a large amount of Li2CO3 severely limited the performance of the electrodes by means of partial or complete isolation of active materials,17 resulting in losses of capacity and power. To obtain the “air-exposed” materials, the NCM0 and NCM1 materials were stored in an open envelope for a period of about 2 months, and named as NCM0-2 and NCM1-2, respectively.
The FT-IR spectra (Fig. 8) of the NCM0-2 and NCM1-2, which had been stored in a sealed container until just before the measurement, consist entirely of absorptions due to Li2CO3, although no evidence for Li2CO3 contamination is found in XRD patterns. The strong peak at 1422 cm−1 and shoulder peak at 1479 cm−1 are attributed to the C–O asymmetric and symmetric stretching modes of Li2CO3, respectively, while the sharp peak at 870 cm−1 are the CO3 group bending mode. The region between 880 cm−1 and 1300 cm−1 is dominated by absorptions due to the PVDF binder. The strongest peak at 1174 cm−1 is attributed to CF2 asymmetric stretching mode of PVDF.17 Although the Li2CO3 content in electrodes is difficult to be quantified by FT-IR, by comparing the peak intensity ratios characteristic of CF2 group of PVDF and carbonate group, respectively, it is estimated that the NCM0-2 (the air-exposed NCM0) contains about twice as much Li2CO3 as the NCM1-2 (the air-exposed NCM1). It implies that the coating layer can protect the surface of active materials from CO2.
The NCM0 and NCM1 materials were stored in an open envelope for two month, and named as NCM0-2 and NCM1-2, respectively. XRD patterns of the NCM0-2 and NCM1-2 are shown in Fig. 9. Moshtev et al.42,43 showed that there was a good correlation between the intensity ratio I(003)/I(104) and the Li content in LixNi2−xO2 lattices. As shown in Table S1,† the intensity ratio of the I(003)/I(104) peak from the XRD patterns of the NCM0 particles decreases obviously after air exposure because of the reduction in the lithium content in the lattices of the LiNi0.8Co0.1Mn0.1O2 resulting from the reaction of the lithium in the LiNi0.8Co0.1Mn0.1O2 with H2O and CO2 in air. The greater change in the I(003)/I(104) peak ratio before and after air exposure is an indicative of the reaction of lithium with H2O and CO2 in the air, and the formation of Li2CO3 on the surface of the LiNi0.8Co0.1Mn0.1O2. However, the degree of change in the I(003)/I(104) ratio for the NCM1 is minor compared with that for the NCM0 because the Li2MnO3 coating effectively prevents the reactions of the LiNi0.8Co0.1Mn0.1O2 with H2O and CO2.
Charge and discharge potential profiles for the cells made from NCM0-2 and NCM1-2 materials are shown in Fig. 10. The cells were cycled 100 times between 3.0 V and 4.5 V at the 1C rate in coin-type lithium cells at room temperature. The first discharge capacity of the NCM0-2 is 113.3 mA h g−1 with Coulomb efficiency of 54.3%, which is lower than the NCM1-2 (153.3 mA h g−1 with Coulomb efficiency of 69.2%). The increasing Coulomb efficiency in the first few laps may reflect some dissolution or electrolyte penetration through the carbonate coating.17 Furthermore, the capacity retention rate of the NCM1-2 is 88% with a good discharge capacity of 134.7 mA h g−1 after 100 cycles. By contrast, the capacity retention rate of the NCM0-2 is only 66% after 100 cycles.
Footnote |
† Electronic supplementary information (ESI) available: Lattice parameters, ICP-AES analysis results, and rate performance. See DOI: 10.1039/c5ra26897d |
This journal is © The Royal Society of Chemistry 2016 |