Guo-Jun
Xie
ab,
Bing-Feng
Liu
*a,
Jie
Ding
a,
Defeng
Xing
a,
Qilin
Wang
b and
Nan-Qi
Ren
*a
aState Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin 150090, China. E-mail: lbf@hit.edu.cn; Fax: +86 451 86282008; Tel: +86 451 86282008
bAdvanced Water Management Centre, The University of Queensland, QLD 4072, Australia
First published on 19th October 2015
Continuous biomass washout from photobioreactors resulting from the poor flocculation of photofermentative bacteria (PFB) diverts electron flux away from hydrogen production to continuing biosynthesis. This work showed that three key parameters, the substrate concentration, C/N ratio and agitation rate significantly influenced the flocculation behavior of Rhodopseudomonas faecalis RLD-53. Excessive substrate (75 mmol l−1) led an apparent drop in the flocculability, while a proper content of extracellular polymeric substances (EPS) at a C/N ratio of 10:2 was beneficial to aggregation of R. faecalis RLD-53. Control of the appropriate agitation rate not only enhanced EPS production and aggregation of PFB, but also avoided disruption of PFB aggregation caused by intensive hydrodynamic shear forces generated from excessive agitation. The optimal flocculability (47.67%) of R. faecalis RLD-53 was obtained at a substrate concentration of 50 mmol l−1, C/N ratio of 10:2 and agitation rate of 80 rpm. In the entire continuous operation, most PFB aggregates accumulated in the photobioreactor with only 0.55 g of biomass washout, much less than 2.86 g from free cell culture. Consequently, the maximum hydrogen yield of 2.57 mol H2 per mol acetate and production rate of 706 ml l−1 d−1 were obtained by PFB aggregates, as biomass synthesis was greatly reduced. Therefore, aggregation of PFB is a promising strategy to mediate the reductant away from biomass synthesis into hydrogen production in continuous operation.
In the conventional dark fermentation, microorganisms obtain energy for cell growth through oxidizing organic substrate into desirable products,6 such as volatile fatty acids, hydrogen or methane. This indicates that the degradation of organic substrates, the formation of the products, and the cell growth are coupled together during dark fermentation. However, it must be recognized that PFB do not acquire any energy or reducing equivalents from hydrogen production, while PFB capture energy from sunlight to oxidize organic compounds and generate electron potential needed to drive hydrogen production. The energy harvested from sunlight is also used for biomass synthesis from organic substrate. As a result, cell growth and hydrogen production are not strictly coupled together in photo fermentation,7 but compete for the energy and reductant. In a non-growing photoheterotrophic bacterium, metabolic flow was diverted from biosynthesis to mobilize electrons for hydrogen production.8 In the stationary growth phase, biomass synthesis was minimal, and the substrate was almost completely converted into hydrogen with highest hydrogen yield of 3.67 mol H2 per mol acetate.9 These non-growing cells shifted their metabolism from the glyoxylate cycle exclusively used by growing cells to the tricarboxylic acid cycle to metabolize acetate,8 which enabled cells to more fully oxidize acetate, providing more reducing power to approach the theoretical hydrogen yield. In addition, maintenance of a proton gradient and ATP levels by cyclic photophosphorylation make PFB to remain active in a non-growing state for long periods of time.4 Consequently, minimization of biomass production is able to free additional reductant and ATP for hydrogen production through photo fermentation in long term operation. However, most of photo fermentative processes were based on cultivating bacteria in the planktonic state within liquid media, due to the poor flocculation of PFB.10–12 The PFB were free-floating in the photobioreactor, so the stable suspension of bacterial cells was continuously discharged from photobioreactor with the effluent. In steady state operation, PFB have to keep growing to maintain a constant biomass concentration in photobioreactor. As a result, substrate used for hydrogen production was only account for 16–45% of total substrate consumption, since the majority of substrate was used for biosynthesis.10–12 Therefore, the poor flocculation of PFB resulting in continuous washout of biomass diverts electron flux away from hydrogen production to continuing biosynthesis.
In previous study, the aggregation of Rhodopseudomonas faecalis RLD-53 induced by L-cysteine was successfully developed in a photobioreactor.13 The aggregation mechanism was revealed that through formation of disulfide bonds, L-cysteine promoted production of extracellular polymeric substances (EPS), subsequently changed the cell surface properties and enhanced the adhesion among bacteria cells to form a stable aggregate of PFB. The formation of microbial aggregate is critical to microbial biomass/effluent separation in biological wastewater treatment process.14 After bioflocculation, microbial biomass responsible for hydrogen production could be retained and accumulated in the photobioreactor to produce hydrogen continuously. The aggregation behavior of microbial cells was subject to influence of substrate concentration, carbon to nitrogen ratio and agitation rate. Therefore, this work investigated the flocculation behavior of R. faecalis RLD-53 under different conditions. EPS and flocculability of PFB were examined for better understanding the role of these conditions in formation of flocculation. Finally, continuous hydrogen production performance by aggregation of R. faecalis RLD-53 was evaluated in a photo fermentative sequencing batch reactor.
(1) |
Fig. 1 Effect of substrate concentration on EPS production and aggregation ability: (a) EPS production; (b) aggregation ability. |
The total EPS increased with the acetate concentration, and reached the maximum 58.94 mg g−1 at acetate of 50 mmol l−1 (Fig. 1a). The mathematical model20 simulating the kinetic of EPS formation shows that the EPS production rate is proportional to the substrate utilization rate and a higher substrate concentration results in a greater concentration of EPS. The EPS content of the sludge was also found to increase with an increase in food to microorganism ratio in a membrane bioreactors.21 EPS were able to physically bridge neighboring cells through altering the properties of the bacterial surface.22 As a result, aggregation was promoted by the production of EPS. Thus, flocculability of R. faecalis RLD-53 increased with the increasing concentration of acetate, and arrived at 36.86% when the optimum concentration was at 50 mmol l−1 (Fig. 1b). In addition, the ratio of proteins to polysaccharides (PN/PS) in EPS has been suggested as a good indicator of the aggregate settle ability and strength.21 The PN/PS ratio of the PFB aggregate also reached peak value 0.95 at 50 mmol l−1 of acetate, indicating that the aggregate of PFB cultivated at 50 mmol l−1 of acetate probably have better settle ability and mechanical strength. However, with the further increase to 75 mmol l−1, EPS production of R. faecalis RLD-53 decreased to 42.88 mg g−1, which resulted in the decrease of flocculability to 23.45%. This may be due to the substrate concentrations exceed the inhibitory threshold concentrations. This phenomena was also reported by Chen23 that the aggregate of anammox turn into flocculent sludge with the excessive concentration of substrate.
Fig. 2 Effect of carbon to nitrogen ratio on EPS production and aggregation ability: (a) EPS production; (b) aggregation ability. |
The EPS production increased with the decrement of C/N ratio, and arrived at maximum of 68.14 mg g−1 at C/N ratio of 10:4 (Fig. 2a). The polysaccharides (19.58 mg g−1) were the dominant component in EPS at C/N ratio of 10:0, while the protein was only 6.97 mg g−1. As the C/N ratio decreased, more extracellular protein were produced. Durmaz and Sanin25 also found EPS in activated sludge to be rich in proteins but low in polysaccharides at a carbon to nitrogen ratio of 5, but as the carbon to nitrogen ratio increased to 40, the amount of protein decreased sharply whereas the amount of polysaccharides increased. In this study, the protein content in EPS increased from 6.97 to 26.71 mg g−1 with the decrease of C/N ration from 10:0 to 10:4, while polysaccharide slightly increased from 19.58 to 26.93 mg g−1.
Proteins have been demonstrated to play a crucial role in the aggregation of bacterial cell. Amino acid analysis and amino acid sequencing of protein in EPS suggested the protein was a lectinlike protein and binding site inhibition studies showed that the protein had lectinlike activity.26 In this study, the flocculability of R. faecalis RLD-53 was substantially influenced by the C/N ratio (Fig. 2b) with the changes of EPS covered on cell surface. Flocculability increased with the decrement of C/N ratio, and reached maximum 40.79% at C/N ratio of 10:2. However, the further increase of C/N ratio resulted in a sharp decrease of flocculability to 33.45%. Ye27 also reported that flocculability increased with the decrease of C/N ratio from 100 to 20, while the turbidity, effluent suspended solids content and sludge volume index increased greatly at the C/N ratio of 4, indicating seriously deteriorated flocculation at this ratio. Therefore, the results indicated that a proper concentration of EPS at C/N ratio of 10:2 was beneficial to aggregation of R. faecalis RLD-53, but with the excessive production of EPS at C/N of 10:4, flocculability deteriorated.
The agitation rate had a substantially effect on the flocculation behavior of R. faecalis RLD-53 (Fig. 3). At agitation rate of 0 rpm, collisions among microbial cell were dominated by Brownian motion, but Brownian motion is only appreciable when particles size in submicron.30 The cell radius of R. faecalis RLD-53 was 2.38 μm, and aggregate grow larger, so that Brownian motion was weak enough to be neglected. As a result, bacterial cells were in stable suspension with flocculability only 24.31%. The increment of agitation rate could induce more effective collision among microbial cells, which facilitated the aggregation of PFB. As a result, the flocculability of R. faecalis RLD-53 increased with the increase of agitation rate, and arrived at maximum of 47.67% at 80 rpm. Hydrodynamic shear force generated from agitation has been demonstrated to promote the secretion of EPS,31,32 which was favorable to formation of bioaggregate in wastewater treatment system. Consequently, total EPS content increased with the increment of agitation rate and reached maximum of 44.71 mg g−1 at 80 rpm. However, intensive hydrodynamic shear force generated from high agitation rate overwhelmed the adhesion among microbial cells and resulted in disruption of PFB aggregate, which gave the minimum flocculability at 16.17%. In addition, intensive hydrodynamic shear also caused a considerable amount of EPS released from the bacterial surface. Menniti33 reported that biomass grown in a high shear environment had lower floc-associated EPS production than biomass grown in a lower shear environment. In this study, the total EPS of R. faecalis RLD-53 cultivated at 160 rpm was only 26.12 mg g−1. From the above results, the suitable agitation was found to be 80 rpm, since it gave stable bioaggregates.
Fig. 3 Effect of agitation rate on EPS production and aggregation ability: (a) EPS production; (b) aggregation ability. |
Fig. 4a showed R. faecalis RLD-53 in free cell culture, indicating that biomass was in stable suspension, and there was almost no difference after 30 minutes settling (Fig. 4b). As a result, about half of biomass was washed away with effluent at each decant stage (Fig. 5c). During the whole operation, 2.86 g of biomass was discharged from photobioreactor while only 0.92 g was retained in photobioreactor at the end of operation. Moreover, the washout of biomass was supposed to further increase with increasing running time. The low concentration of hydrogen producer not only resulted in poor hydrogen production rate of 374 ml l−1 d−1, but also caused insufficient substrate removal with 12.08 mmol l−1 of acetate in the effluent. After fresh medium was introduced, acetate was continuously utilized for biomass synthesis to supplement the biomass washout. Thus, the lower hydrogen yield of 1.80 mol H2 per mol acetate was detected, and this suggested the electrons from organic substrate for PFB cell biosynthesis was more than that for hydrogen production. In addition, the presence of biomass and residual substrate with high concentration in the effluent increased the effluent turbidity, meanwhile led to increases in pollutants like chemical oxygen demand, total nitrogen, and total phosphate, causing poor effluent water quality. Thus, the effluent from photobioreactor required further treatment before discharge, which will greatly increase the operating costs.
Fig. 4 Photographs of R. faecalis RLD-53 cultivated at different conditions: free cell culture at react stage (a) and settle stage (b); bioaggregate of PFB at react stage (c) and settle stage (d). |
In contrast, the aggregate of PFB fluidized in photobioreactor in the react stage where the medium was agitated at 80 rpm (Fig. 4c), which enabled each bacteria in the bioaggregate could receive light energy and convert substrate to hydrogen. With the excellent flocculability, the aggregate formed by PFB was allowed to settle to the bottom of photobioreactor during the settle stage (Fig. 4d). Only a negligible proportion of biomass was discharged with the effluent as free cells at decant stage (Fig. 5c), which indicated that the most of PFB accumulated in a photobioreactor to produce hydrogen continuously. As a result, the biomass gradually accumulated in the photobioreactor, and achieved 1.55 g l−1 (Fig. 5b). In addition, during the entire operation, only 0.55 g of biomass was washed away from photobioreactor. The results indicated that the biomass synthesis was greatly reduced compared with that of free cell culture. Accordingly, hydrogen production rate of bioaggregate gradually increased with the accumulation of biomass and reached maximum value of 706 ml l−1 d−1 (Fig. 5b).
Using solar energy to drive thermodynamically unfavorable reactions, PFB could completely convert organic waste into hydrogen. And the effluent from photobioreactor should also contain fewer by-products as the organic feedstock are fully converted into H2 and CO2.34 However, continuous biomass washout from photobioreactor due to the poor flocculation of PFB not only deteriorates the effluent quality, but also diverts electron flux away from hydrogen production to continuing biosynthesis. Up to the present, cell entrapment35 and biofilm formation on solid carriers36 have been applied into photobioreactor in order to enhance the biomass retention capacity with consequent increases in reaction rates and productivity. Entrapment of PFB in polymeric matrices allows high cell density under low HRT and creates a local anaerobic environment for hydrogen fermentation.37 However, cell entrapment is not feasible in long term operation, because mass transfer limitations and light penetration limitations arise from dense packing of cell entrapment38 and structural damage caused by biogas production. In addition, the porous glass, expanded clay and granule activated carbon, reactor surface have been used for the photo fermentative bacteria immobilization.39,40 Due to high density, these solid carriers deposited on the reactor bottom, and resulted in serious shading effect on each other, which greatly decreased the hydrogen production performance. In this study, stable floc of PFB induced by L-cysteine was developed (Fig. 4c and d) under the optimum culture conditions with substrate concentration of 50 mmol l−1, C/N ratio of 10:2 and agitation rate of 80 rpm. During the react stage, the proper agitation kept the aggregate of PFB fluidizing in photobioreactor, which indicated that each cell in the bioaggregate could receive light energy and convert substrate to hydrogen. During settle stage of reactor operation, aggregate of PFB settled to the bottom of the reactor, and accumulated in the photobioreactor (Fig. 5). As a result, a negligible proportion of biomass was discharged with the effluent as free cells, and biomass synthesis was greatly reduced. Consequently, a considerable fraction of the electrons from organic substrate was diverted away from biomass synthesis into hydrogen production. Thus, maximum hydrogen production rate 706 ml l−1 d−1 were obtained with hydrogen yield of 2.57 mol H2 per mol acetate. Therefore, the aggregation of R. faecalis RLD-53 is a promising strategy to enhance hydrogen recovery from organic substrate through circumventing electron sink to biomass synthesis.
In addition, hydrogen production performance of photobioreactor was demonstrated to be significantly influenced by the hydraulic retention time, organic loading rate and the light intensity. Thus, a further investigation on the operational condition of PFSBR should be carried out to maximize hydrogen production from organic waste.
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