Shahrzad Hosseinnezhada,
Ellie H. Fini*b,
Brajendra K. Sharmac,
Mufeed Bastid and
Bidhya Kunware
aEnergy and Environmental Systems, North Carolina A&T State University, 1601 E. Market St., Greensboro, NC 27411, USA. E-mail: shossein@aggies.ncat.edu; Tel: +1 336 334 7737 ext. 665
bDepartment of Civil Engineering, North Carolina A&T State University, 1601 E. Market St., Greensboro, NC 27411, USA. E-mail: efini@ncat.edu; Fax: +1 336 334 7126; Tel: +1 336 336 28536
cIllinois Sustainable Technology Center, Prairie Research Institute, University of Illinois, Urbana-Champaign, 1 Hazelwood Dr., Champaign, IL 61820, USA. E-mail: bksharma@illinois.edu
dDepartment of Chemistry, North Carolina A&T State University, 1601 E. Market St., Greensboro, NC 27411, USA. E-mail: basti@ncat.edu; Fax: +1 336 334 7126; Tel: +1 336 336 28536
eIllinois Sustainable Technology Center, Prairie Research Institute, University of Illinois, Urbana-Champaign, 1 Hazelwood Dr., Champaign, IL 61820, USA. E-mail: bkunwar@illinois.edu
First published on 19th August 2015
This paper investigates physicochemical properties of four different types of bio-oil produced through hydrothermal liquefaction (HTL) and vacuum pyrolysis including wood pallet, corn stover, miscanthus and swine manure. It should be noted that the term bio-oil in this paper is used to refer to synthesized oil from post processing of biomass. Accordingly, swine manure was processed under HTL conditions of 340 °C, 10–12 MPa with 15 min residence time. Bio-oils from miscanthus, corn stover and wood pellet were produced at 450 °C under vacuum pyrolysis. Furthermore, in this paper the merit of applying each of these bio-oils as a precursor for producing bio-adhesive was studied using physiochemical and rheological characterization. Chemical functional groups and individual compounds were identified with GC-MS, NMR and FT-IR, while molecular weight distribution determined using GPC showed that wood pellet bio-oil has the lowest molecular weight followed by those from corn stover, miscanthus and swine manure. In addition, boiling point distributions of different fractions of bio-oils were analyzed. Furthermore, TLC-FID was used to determine different fractions of bio-oils based on their solubility in comparison with those of petroleum. It was shown that overall bio-oils from woody bio-mass have higher amount of alcoholic compounds as evidenced by the presence of strong peaks related to ether and alcohols in FTIR spectra; in addition, the TLC-FID analysis showed presence of higher fraction of fused poly aromatic rings referred to “asphaltene” in bio-oils produced from woody biomass compared to bio-oils from swine manure. The results of our characterization show the importance of feedstock composition and their effect on the characteristics of bio-oils as well as their applicability for use in bio-adhesives production.
Dry manure as an example for bio-oil resource is approximately 18% of the total biomass from agricultural lands in the US. The negative environmental impact of animal manure as relates to odors and gaseous emission has drawn more attention for converting them into added value products to be used as partial replacement and complementary resources for petroleum-based products such as bio-oil and construction adhesives. Biomass is mainly converted to energy resources via either biochemical or thermochemical methods (Fig. 1).4
Thermochemical process is a physical conversion of biomass by application of high temperatures which leads to breakage of the bonds in organic materials and their subsequent conversion into gas, hydrocarbon fuels, and/or a charcoal residue via a typically fast process which can be completed in seconds or minutes. Thermochemical conversion (TCC) platform includes combustion, pyrolysis, gasification and liquefaction. In pyrolysis method, heat and a non-oxygen atmosphere are applied to convert the organic portion of a feedstock into a mixture of char and volatile gases which finally form a combustible pyrolysis oil or bio-oil.4
To perform the conversion, typically bio-mass is loaded to the reactor and then purged three times with nitrogen to remove oxygen from the environment. After conversion, the reaction mixture consisting of oil, solid, and aqueous solutions are collected for separation. Studies have shown that optimizing pressure and temperature can help increase bio-oil significantly.5,6
Hydrothermal liquefaction (HTL) is a conversion method for producing liquid fuel from biomass. HTL has been applied to a wide range of feed stocks, including swine manure, cattle manure, microalgae, algae, and sludge.7–9 During HTL, water plays a role as a reaction medium, reducing the need to dewater biomass which can be a major energy input for biofuel production. Elevated temperature (200–350 °C) and pressure (5–15 MPa) are used to breakdown biomass macromolecules into bio-oil.10
The research on conversion of biomass is mainly focusing on producing fuels and chemicals.11–13 However, our team has also been studying the feasibility of biomass and resulting bio-oils for use in construction adhesives and asphalt binder.14–16 Airey et al. demonstrated the use of sugars, plant oils, and proteins as alternative sources for producing a synthetic asphalt binder.17 Blends of synthetic and traditional asphalt binder were batched at a ratio of 1:1 and 3:1. Rheological characterization of synthetic bio-binders showed that such raw materials can be fabricated and used to enhance asphalt performance depending on local climates. Seidel and Haddock, studied bio-oils from soy fatty acids (SFA) and showed feasibility of using bio-oils as asphalt modifier.18 While there have been several studies on various bio-oils and bio-binder mechanical and rheological properties for use as construction adhesive, little attention has been given to chemical characterization and effect of various feedstock and processes on bio-adhesive properties of bio-oils. Therefore, this paper examine and compare the influence of different feed stocks (wood pellet, swine manure, corn stover and miscanthus) on physicochemical characteristics of bio-oil and their applicability for use as a precursor for bio-adhesive production and utilization in asphalt construction.
The non-aqueous liquid fraction (bio crude oil) was extracted into dichloromethane (DCM) solvent using a separating funnel. Deionized water (>18 MX) was added to the funnel to form a bi-layer, and the DCM-soluble portion was vacuum filtered using filter paper (Whatman no. 44 ashless filter paper) to remove particulate matter. The DCM was then removed under a nitrogen stream at 40 °C. Final product after removing DCM is termed as bio-oil.
HHV = 0.3383C + 1.422(H − O/8) | (1) |
For ATR-FTIR, the spectra are obtained by placing a thin layer of sample against a pre-heated internal reflection element. In this method, total internal reflectance of infrared light in a non-absorbing prism is used. Contact of absorbing substances with the prism surface will attenuate the internally reflected light and provides an infrared absorption spectra, corresponding to a spectra recorded of the light passed through the surface layer of the material studied.21 In this study a sample of each of the bio-modified binders were analyzed to provide a better understanding of the functional groups present in each bio-oil.
Samples (3% w/w in tetrahydrofuran, THF) were filtered using 0.45 μm Millipore PTFE to remove suspended particulates; a pump flow rate of 1.0 mL min−1 with THF as the carrier solvent and injection volumes of 50 μL were used. The separation of multi-component mixture took place in the column. A constant flow of fresh eluent was supplied to the column via a pump to detect analytes. It should be noted that GPC separates analytes according to their size. The resulting chromatographic data was processed using Matlab through eqn (2) and (3). The number-average molecular weight (Mn) and weight-average molecular weight (Mw) were calculated based on the component molecular weights (Mi) determined from the retention time calibration curve and signal intensities (Ni).
(2) |
(3) |
HHV = 0.3383C + 1.422(H − O/8) |
Bio-oil | pH | Density (g ml−1) | Higher heating value (MJ kg−1) | Elemental composition (wt%) | Ash content (wt%) | |||
---|---|---|---|---|---|---|---|---|
C | H | N | O | |||||
BB | 5.97 | 0.96 | 31 | 63.44 | 8.36 | 3.53 | 14.33 | 10.34 |
WP | 2.80 | 1.23 | 26 | 61.05 | 6.93 | 0.21 | 24.97 | 6.84 |
CS | 2.87 | 1.25 | 27 | 61.6 | 7.28 | 0.96 | 20.89 | 9.27 |
MS | 2.95 | 1.05 | 28 | 65.77 | 7.31 | 0.67 | 24.11 | 2.14 |
Characterization of molecular structure using FTIR-ATR showed that all bio-oils derived from plant based materials have similar aromatic and aliphatic functional groups. However, animal based bio-binder found to be different (Fig. 2). Table 2 shows the chemical groups associated with bio-oils and their corresponding wave numbers.
Wavenumber (cm−1) | Functional group |
---|---|
3400–3200 | –OH stretching |
3000–2800 | Aliphatic CH stretching |
1700–1710 | Aromatic carbonyl/carboxyl CO stretching |
1514–1560 | Aromatic CC ring stretching |
1454 | Aliphatic CH deformation |
1370 | Aliphatic CH3 deformation |
1250–1270 | Aromatic CO– and phenolic –OH stretching |
1010–1014 | Ether or alcohol C–O stretching |
770–780 | Aliphatic CH deformation |
As it can be seen in Fig. 2, BB has different functional groups; this can be attributed to highly different chemical structure of its bio-mass feedstock. Two sharp peaks around 1800–1900 cm−1 in BB spectra indicate presence of aliphatic groups. Similar to elemental analysis, the high carbon and hydrogen content of BB showed prominent C–H stretch (3000–2840 cm−1) due to presence of long chain fatty acids in bio-oils, which appears to come from lipids present in swine manure. Comparison of BB with plant based bio-oils can help explain some of the variations observed in their different susceptibility to oxidative aging. Accordingly, their prominent difference is related to the extent of ether and alcohols (1020 cm−1) which appear to be much higher in plant based bio-oils making them to be more susceptible to oxidative aging compared to those from swine manure.
To further investigate applicability of bio-oils as a precursor for bio-adhesive production and for use as modifiers in asphalt binder, various fractions of bio-oils were also compared with those of typically used control asphalt. The results of TLC-FID analysis of bio-oils show that asphaltene content in MS is the highest among all bio-oils followed by CS, WP and BB. It should be noted that Peterson and his group has documented relative oxidation susceptibility of asphalt components to be the highest for asphaltenes (40%) followed by polar aromatics (32%), with naphthene aromatics and saturates showing the least reactivity of 7% and 1%, respectively. Accordingly, the presence of higher amount of asphaltene in MS could indicate higher oxidation rate for MS, while BB with the least asphaltene could result in the lowest propensity to oxidation when added to asphalt. These findings are shown to be in agreement with previous studies where authors reported that introduction of MS to asphalt binder increased the oxidation susceptibility of the base asphalt.14
Further comparing TLC-FID results between bio-oils and the control asphalt binder showed that bio-oils has overall higher resin and asphaltene content than the control asphalt which resulted in lower aromatic content compared to asphalt binder (Fig. 3).
Since bio-oils contain different components such as water and phenolic compounds their average molecular weight is highly different depending on their bio-mass resources. It should be noted that molecular weight is strongly related to physical properties such as volatility and viscosity of the bio-oils. As it can be seen in Table 3, BB has the highest molecular weight followed by MS, CS and WP. This is in agreement with significantly higher viscosity values measured for BB compared to the three plant based bio-oils.
Name of bio-oil | Mn | Mw |
---|---|---|
CS | 137 | 960 |
MS | 192 | 1035 |
WP | 192 | 610 |
BB | 1011 | 2978 |
Study of boiling point distribution of bio-oils showed that they are mostly within the range of heavy vacuum gas oil (343–538 °C) (Fig. 4). Corn stover had the highest percentage (35%) of low boiling point compounds (bp < 190 °C), corresponding to heavy naphtha. In contrast, bio-oil from swine manure had the highest percentage (10%) of high boiling point compounds (bp > 538 °C), corresponding to vacuum residue. Also, swine manure bio-oil had the highest percentage (63%) of mid-boiling point compounds (bp 343–538 °C) and the lowest percentage of naphtha and kerosene. This order is in agreement with the aforementioned weight average molecular weights (Mw). Based on these results, bio-oils studied in this paper can be promising candidates for use in asphalt due to their significant similarity to vacuum gas oil and vacuum residue fractions from petroleum crude oil. In addition, it was found that among these four bio-oils, BB has more potential for application as an adhesive mainly because it has higher percentage of heavy content as classified by vacuum gas oil and vacuum residue with boiling point of higher than 343 °C and shows the lowest propensity for oxidation.
To further examine functional groups for each bio-oil, NMR analysis was performed. The study results were in agreement with those of FTIR analysis. In the 1H NMR spectra, region from 0–3 ppm is the characteristic of aliphatic hydrogen atoms which can be divided into two sub-regions of alkanes and alkenes. Fig. 5 shows the highest percentage of alkane functional groups (0.5–1.5 ppm) for BB in comparison to other bio-oils. This could be attributed to the decomposition of fatty acids (or lipids) in swine manure under hydrothermal conditions resulting in high percentage of alkane groups typically present in fatty acids. On the other hand, WP exhibited the lowest alkane functionality but the highest percentage of unsaturated functionality (1.5–3.0 ppm), this can be related to higher nitrogen and oxygen compounds which is in agreement with prior study by Zhou et al., 2010.10 Low percentage of carbohydrate at (4.4–6.0 ppm) for all bio-oils indicates that carbohydrates of plant based bio-mass and animal waste bio-mass were converted to bio-oil; this is in agreement with prior work by Duan and Savage, 2011.8 Aromatic/hetero-aromatic functionality was also observed for all bio-oils (6.0–8.5 ppm).
The 13C NMR spectra provide more detail signals in different regions. The region from (0–55 ppm) attributed to high aliphatic content (0–55 ppm) which has been observed for all bio-oils in the integrated peak area regions (Fig. 6). Aliphatic compounds were further divided into short (0–28 ppm) and long branched (28–55 ppm); analyzing each category showed that BB has the highest percentage of short branched and WP has the highest portion of long-branched aliphatic compounds.
Also 13C NMR spectra confirmed presence of aromatic and olefin carbons in all bio-oils. Low percentages of alcohol/ethers/carbohydrates (55–95 ppm) were also observed in all 13C NMR spectra, which is another confirmation of successful conversion of carbohydrates in the feedstock to bio-oils.
GC-MS analysis for the bio-oils was performed to study the diversity of components of different feed stocks bio-oils. The peaks of the chromatogram were matched with NIST library to identify the compounds which are mainly derived from lipid, proteins, cellulose, and lignin. Nitrogen derived compound were from proteins decomposition and lignin decomposition resulted in phenolic component, aldehydes, furan, ketones, and oxygenates compounds were derived from cellulose.23 Table 4 shows some identified compounds for four bio-oils.
No. | CS | BB | WP | MS |
---|---|---|---|---|
1 | 4-Hydroxy-β-ionone | Benzenamine, 4-bromo-3-chloro-N-(4-methylthiobenzylydene)- | 3-Butan-2-one, 3-methyl-4-(1,3,3-trimethyl-7-oxabicyclo[4.1.0]heptan-1-yl)- | Cyclohexane, 1,4-dimethyl-2-octadecyl- |
2 | 2-Butyl-5-methyl-3-(2-methylprop-2-enyl)cyclohexanone | s-Triazolo[4,3-a]pyridine, 5-methyl-3-phenyl- | 10-Methyl-8-tetradecan-1-ol acetate | i-Propyl 9-tetradecenoate |
3 | 10-Methyl-8-tetradecan-1-ol acetate | Benzo[c]cinnolin-4-amine, N,N-dimethyl- | 5H-Benzo[b]pyran-8-ol,2,3,5,5,8a-pentamethyl-6,7,8,8a-terahydro- | 3,9β:14,15-Diepoxypregn-16-en-20-one, 3,11β,18-triacetoxy- |
4 | Propanoic acid, 2-(3 acetoxy-4,4,14-trimethylandrost-8-en-17 yl) | Cholestan-3-one, cyclic, 1,2-ethanediyl aetal, (5β)- | Cholestan-3-one, cyclic, 1,2-ethanediyl aetal, (5β)- | Propanoic acid, 2-(3 acetoxy-4,4,14-trimethylandrost-8-en-17 yl) |
5 | 4H-1-Benzopyran-4-one, 3,5,7-trimethoxy-2-(4-methoxyphenyl)- | Benz[c]acridine, 1,2,3,4,8,9,10,11-octahydro-7-methyl- | 3-Buten-2-ol, 2-methyl-4-(1,3,3-trimethyl-7-oxabicyclo[4.1.0]hept-2-yl)- | 3-Butan-2-one, 3-methyl-4-(1,3,3-trimethyl-7-oxabicyclo[4.1.0]hept-1-yl)- |
6 | 2H-1-Benzopyran-3-carboxylic acid, 2-ethoxy-2,4-diphenyl-, ethyl ester | Methanone, phenyl(5,6,7,8-tetrahydro-1-naphthalenyl)- | 3,9-Epoxypregn-16-en-20-one, 3-methoxy-7,11, 18-triacetoxy- | 1H-Indene, 5-butyl-6-hexyloctahydro- |
7 | Hexadecanoic acid, (2-pentadecyl-1,3-doxolan-4-yl)methyl ester | Bufa-20,22-dienolide, 3,14-dihyroxy-(3β,5β)- | Tetracyclo[6.2.2.2(4,9).0(4,10)tetradecan-2-one, 10,12-dihydroxy-1,3,7,8-tetramethyl | 1H-Pyrrole-3,4-diacetic acid, 2-acetoxymethyl-5-methoxycarbonyl-, dimethyl ester |
8 | 3-Buten-2one, 3-methyl-4-(1,3,3-trimethyl-7-oxabicyclo[4.1.0]heptan-1-yl) | 2-Oxo-4,6-diphenyl-3-(4-tolyl)-1,2,3,4-tetrahydropyrimidine | Propanoic acid, 2-(3 acetoxy-4,4,14-trimethylandrost-8-en-17-yl) | 3-Hydroxy-5a-methyldecahydro-3, 9a-methano-2-benzazepin-1-one |
9 | Cholestan-3-one, cyclic 1,2 ethanediyl aetal | 2-Oxazoline, 4,4-dimethyl-2-(heptadec-7-enyl)-,(E) | 3,9β:14,15-Diepoxypregn-16-en-20-one, 3,11β,18-triacetoxy- | 3-Buten-2-ol, 2-methyl-4-(1,3,3-trimethyl-7-oxabicyclo[4.1.0]hept-2-yl)- |
10 | Cyclohexane, 1,4-dimethyl-2-octadecyl- | (17α)-3-Methoxyestra-1,3,5(10)-trien-17-ol | 10-Methyl-8-tetradecen-1-ol-acetate | 2,10,10-Trimethyl-6-methylene-1-oxaspiro[4,5]decan-7-one |
To further study the rheological and surface characteristics of each bio-oil, stress developed during a strain sweep test was monitored (Fig. 7). It can be seen that the stress build up with the increase in percentage of strain is the highest for CS followed by WP, BB and MS. At 50% strain level, the stress measured in CS, WP, BB and MS found to be 223.56, 131.13, 149.95 and 43.34 Pa, respectively.
Furthermore, surface tension analysis was conducted to evaluate each bio-oils wettability properties. Commonly, surface tension is used as an indicator of the energy required to increase the size of the surface of a selected substance/liquid. It has been shown that liquids with low surface tension could have improved wettability characteristics leading to better adhesion properties. As it can be seen in Fig. 8, surface tension value was the highest for BB followed by MS, CS and WP. This in turn, could indicate that WP has the highest ability to wet the surfaces and promote adhesion. Also, the results of surface tension for bio-oils were in agreement with values previously reported in the literature.24
With regard to rheological properties, it was found that the stress build up with the increase in strain is the highest for CS followed by WP, BB and MS. In terms of their surface characteristics, plant based bio-oil found to have the lowest surface tension followed by CS, MS and BB indicating better wettability characteristics in WP. The results of our characterization showed the importance of feedstock composition and their effect on the characteristics of bio-oils as well as their applicability for use in asphalt. Providing a better understanding of physiochemical properties of both plant-based and manure based bio-oils, this paper contributes to the design and engineering of renewable and durable construction bio-adhesives from bio-mass. This in turn, can not only address the global issue related to diminishing petroleum resources but also offer an economically viable venue to sequester biomass carbon which otherwise will be released to atmosphere as bio-mass decay.
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