Jizhong Chen,
Chen Chen,
Ran Zhang,
Li Guo,
Li Hua,
Angjun Chen,
Yuhe Xiu,
Xuerui Liu and
Zhenshan Hou*
Key Laboratory for Advanced Materials, Research Institute of Industrial Catalysis, East China University of Science and Technology, Shanghai, 200237, China. E-mail: houzhenshan@ecust.edu.cn; Tel: +86-021-64251686
First published on 2nd March 2015
New peroxotungsten anion-based ionic liquid-type catalysts were synthesized and characterized using NMR, IR, TG, etc. Then, these salts were used as catalysts for the deep desulfurization of model oil containing dibenzothiophene (DBT) with H2O2 as an oxidant. The effects of the temperature, H2O2/DBT molar ratio, and catalyst loading on the desulfurization activity have been investigated in detail. The present catalysts showed excellent desulfurization activity under solvent-free and mild reaction conditions. Moreover, this catalyst could be recycled at least ten times without any decrease in activity. It was found that the H-bonding interaction between the H2-proton in imidazolium and the basic S atom in the DBT molecule played a very important role in enhancing the catalytic activity. On the basis of the activity measurements and characterization of the catalyst, the reaction mechanism for the oxidative desulfurization process has been suggested.
Up to now, the traditional process for the desulfurization of fuels in industry has been hydrodesulfurization (HDS), which is an efficient method for removing thiols, sulfides, and disulfides from fuels, but less effective for dibenzothiophene (DBT) and its derivatives.3–5 Additionally, HDS requires harsh reaction conditions, such as high temperature and high pressure with a suitable catalyst. In order to overcome these problems, oxidative desulfurization (ODS) has been explored intensively over the past decades, since the reaction is highly efficient for the removal of sulfur compounds under mild conditions. Reported oxidative desulfurization catalysts include peroxometalate,6–8 metal oxide hybrids,9–11 ionic liquid,12–14 molecular sieves15–17 and so on. In particular, peroxometalate anion-based catalysts have tended to be more attractive due to their high reactivities, selectivities and stabilities for H2O2-based ODS in the past years.
It is known that ionic liquids possess many desirable properties, such as high thermal stability, non-volatility, and good solubility.18,19 They also show good extraction ability for aromatic sulfur-containing compounds, and are immiscible with aliphatic liquids, such as fuel oil. Therefore, they can effectively eliminate further environmental and safety problems.20,21 In recent years, some peroxometalate anion-based salts have been used as catalysts, and ionic liquid as the solvent or extractant, for the desulfurization reaction.22–25 In this regard, three hexatungstates dissolved in hydrophobic 1-octyl-3-methylimidazolium hexafluorophophoric ([Omim]PF6) ionic liquid, forming a water-in-IL emulsion system with H2O2, have been reported.26 This desulfurization system could achieve a high conversion value with good recyclability. In addition, a lanthanide-containing polyoxometalate has also been used as a desulfurization catalyst with 30% H2O2 as the oxidant, and ionic liquid as an extraction solvent.27,28 In most previous research, a hydrophobic ionic liquid was normally needed to extract sulfur-containing compounds in these systems. Up to now, there have been few reports about peroxometalate anion-based catalysts applied in the desulfurization reaction without any other extractants. In this regard, several surfactant-type polyoxometalate-based ionic liquids have been synthesized and their oxidative desulfurization of model oil by using H2O2 as the oxidant without other extractants has been investigated.29 Besides, an amphiphilic catalyst composed of a peroxotungsten anion and quaternary ammonium cation has also been reported for the selective oxidation of S-containing molecules present in diesel to sulfones in W/O emulsion systems.30 These pieces of work offered an alternative for the oxidative desulfurization of actual pre-hydrotreated fuel. Although the desulfurization reaction could be performed under mild conditions with an excellent desulfurization efficiency for dibenzothiophene and its derivatives, an emulsion was formed in these catalytic systems, which could result in difficulty in the separation of oil after the reaction. Thus, there is still much room for the improvement of oxidative desulfurization catalysts. For example, developing easier procedures for the recovery of the catalyst and methods of carrying out the desulfurization reaction under milder and solvent-free reaction conditions would be highly desirable.
Our group previously employed peroxometalate anion-based ionic liquids as catalysts for the epoxidation of olefins with good conversion and selectivity.31–34 Based on these previous investigations, in this paper we synthesized and characterized novel ionic liquid-type catalysts, which were composed of tungsten peroxo anion complexes and alkyl imidazolium cations. Then the novel catalysts were employed in oxidative desulfurization without any other extractants. It was found that there was a hydrogen bonding interaction between DBT and the imidazolium cation, which promoted the oxidation of DBT molecules under mild reaction conditions. Moreover, the catalyst could be reused conveniently at least ten times without any significant decrease in its activity.
[C16mim][Cl] was synthesized using the same procedure as that for [C12mim][Cl], except that 1-dodecyl chloride was replaced with 1-hexadecyl chloride. 1H NMR (400 MHz, CDCl3) δ = 10.7 (s, H, CH), 7.4 (s, H, CH), 7.3 (s, H, CH), 4.3 (t, 2H, CH2), 4.1 (t, 3H, CH3), 1.9 (s, 2H, CH), 1.3 (m, 26H, CH2), 0.9 (t, 3H, CH3).
[C16mim][PyW] was also synthesized in a similar way to [C12mim][PyW], except that the solution of [C12mim][Cl] was replaced with [C16mim][Cl]. (Yield: 90%). Mp = 82.3 °C. 1H NMR (400 MHz, CDCl3) δ = 9.1 (s, H, CH), 8.4 (d, H, CH), 8.1 (d, H, CH), 7.9 (t, H, CH), 7.5 (t, H, CH), 7.3 (s, H, CH), 7.2 (s, H, CH), 4.3 (t, 2H, CH2), 4.1 (t, 3H, CH3), 1.9 (s, 2H, CH), 1.3 (m, 26H, CH2), 0.9 (t, 3H, CH3). (Found: C, 44.39; H, 5.72; N, 5.88; W, 23.74%; C26H44N3O7W requires C, 44.97; H, 6.39; N, 6.05; W, 26.47%).
[TBA][PyW] was prepared by the same procedure with tetrabutylammonium chloride (TBAC) as the precipitant. (Yield: 80%). Mp = 75.1 °C .1H NMR (400 MHz, CDCl3) δ = 8.4 (d, H, CH), 8.1 (d, H, CH), 7.9 (t, H, CH), 7.5 (t, H, CH), 3.3 (m, 8H, CH2), 1.7 (m, 8H, CH2), 1.8 (m, 8H, CH2), 1.0 (t, 9H, CH3). (Found: C, 37.90; H, 6.01; N, 3.94; W, 25.80%; C22H41N2O7W requires C, 41.98; H, 6.57; N, 4.45; W, 29.21%).
The cis-cyclooctene epoxidation was carried out in a 25 mL Schlenk flask equipped with a reflux condenser and a thermometer. After 0.02 mmol catalyst was added, 1 mmol cis-cyclooctene and 1.5 mmol H2O2 were then charged into the Schlenk flask. Then the reaction mixture was stirred at 60 °C for 6 h and then cooled down to room temperature. The products were extracted thrice with cyclohexane. The resulting organic layer was dried with MgSO4 and then analyzed by using GC.
The synthesized catalysts were firstly characterized using FT-IR. As shown in Fig. 1a, the main bands of [C16mim][PyW] are 3430(OH) cm−1, 1609(C–N) cm−1, 1468 cm−1, 1394(C–H) cm−1 and 1167(MeN) cm−1 which can be assigned to the vibrations of the imidazolium cation, and 1706 cm−1, 951 cm−1, 850 cm−1, 583 cm−1 and 556 cm−1, which can be ascribed to the vibrations of CO, WO, O–O, W(O2)(asym) and W(O2)(sym), respectively. This indicates that the anion structure was retained in the ionic liquid-type catalyst. The FT-IR spectrum of the [C12mim][PyW] catalyst was very similar to that of [C16mim][PyW]. However, a small red-shift in the wavenumber of the band at 1706 cm−1 to 1690 cm−1 (CO vibration) was observed when the imidazolium cation was replaced by the quaternary ammonium cations, probably due to the interactions between the different cations and anion (Fig. 1a–d).
The thermal stability of the catalysts was also examined by using TGA. As shown in Fig. 1S,† for the ionic liquid-type [C16mim][PyW] catalyst, the slight loss at around 100–200 °C resulted from water removal and the obvious weight loss of nearly 47% at around 200–350 °C was the result of the decomposition of the imidazolium-based cation. The further weight loss was due to the decomposition of the anion of the catalyst. The overall weight loss was in accordance with the result of the ICP-AES analysis of W. The [C12mim][PyW] catalyst had a very similar decomposition trend to that of [C16mim][PyW] as they contain similar cations and the same anion, but quaternary ammonium salts like [CTA][PyW] and [TBA][PyW] showed a slightly lower thermal decomposition temperature, implying that they have lower thermal stability than the imidazolium cation salts (Fig. 1S†).
The adsorption of DBT over the [CTA][PyW] and [C16mim][PyW] catalysts was carried out to identify the role of the cations in the catalytic process. As shown in Fig. 3, the DBT molecule exhibited significantly different adsorption rates over the two catalysts. After adsorption for 30 min at 50 °C, the concentration of DBT in n-octane was decreased from 0.03 mmol mL−1 to 0.023 mmol mL−1 due to the adsorption of DBT on [C16mim][PyW], while the concentration of DBT only decreased a little on [CTA][PyW]. Interestingly, the adsorption capacity of DBT on [C16mim][PyW] was nearly equimolar to the amount of [C16mim][PyW] used (the ratio of the adsorbed DBT to [C16mim][PyW] = 1:1). The adsorption result indicated clearly that [C16mim][PyW] was better able to adsorb/coordinate the DBT molecules, as compared with [CTA][PyW], and then promote the desulfurization reaction.
Subsequently, the possible interactions between the DBT molecules and imidazolium ring were further clarified through 1H NMR measurements. As shown in Fig. 4, the proton chemical shifts at H2, H4 and H5 of the imidazolium ring in [C16mim][PyW] were 9.13, 7.26 and 7.23 ppm in CDCl3, respectively. However, after [C16mim][PyW] was added with DBT in CDCl3, the proton chemical shifts exhibited obvious changes. In particular, the proton chemical shift at the H2 position of the imidazolium ring moved downfield considerably (from 9.13 to 9.32). The resonance signals of the H5 and H4 ring protons also showed slight shifts, but the changes in their chemical shift were much smaller than that of the proton H2. The variation of the chemical shifts could be explained by several contributions, such as the aromatic ring current effect (π–π), hydrogen bonding effect, C–H–π interaction between the cation and thiophene ring, anion effect, dilution effect and electrostatic field effect. In this investigation, the H2 proton shift was moved downfield, which is different to previous research that reports the aromatic ring current effect to be the dominant factor and, therefore, the upfield shift of the H2 proton.38 It is well known that the formation of a hydrogen bond will cause a proton chemical shift (H2) to move downfield. The change in chemical shift is indicative of the formation of a strong hydrogen bond.39 On the basis of the above discussion, it was demonstrated that a strong H-bonding interaction between the acidic proton H2 and basic S atom existed, resulting in the fast adsorption of DBT onto the imidazolium ring and thus easy accessibility to the catalytically active tungsten peroxo anion. In contrast, it was observed that all of the resonance signals of [CTA][PyW] exhibited almost no changes under the same conditions. This strongly suggests that there was no significant interaction between the quaternary ammonium cation (CTA) and DBT molecules. This was the reason that [C16mim][PyW] afforded a much higher desulfurization efficiency than [CTA][PyW].
Fig. 4 1H NMR signal assignment of the protons of (a) [C16mim][PyW], (b) [C16mim][PyW] + DBT, (a′) [CTA][PyW] and (b′) [CTA][PyW] + DBT. |
The effect of temperature on the catalyst/H2O2 system was investigated. As shown in Fig. 5, the conversion of DBT increased with the reaction temperature at the same reaction time. It was obvious that a higher reaction temperature favored the oxidation of DBT and that the desulfurization efficiency increased sharply when the reaction temperature was over 40 °C. With a view to conserving energy and reducing the unproductive decomposition of hydrogen peroxide at high temperature, the reaction temperature of 50 °C was chosen for further investigations in the present work.
Furthermore, DBT/catalyst molar ratios ranging from 30:1 to 100:1 were examined for the desulfurization reaction. As shown in Fig. 6A, the reaction rate increased with the rise of the molar ratio of the DBT/catalyst. The sulfur removal increased slightly when the DBT/catalyst ratio decreased from 50:1 to 30:1. In view of the desulfurization efficiency and catalyst cost, 50:1 was chosen as the appropriate DBT/catalyst ratio. These results showed that a suitable molar ratio of DBT to catalyst was important for the desulfurization process.
H2O2 is a green oxidant in comparison with other organic oxidants. In order to optimize the reaction conditions and elucidate the influence of the amount of H2O2 on the desulfurization, different molar ratios of H2O2 to DBT were evaluated at a temperature of 50 °C, using 5 mL model oil (S content 1000 ppm) and a 50:1 molar ratio of DBT/catalyst. As shown in Fig. 6B, the reaction rate showed an obvious dependence on the H2O2/DBT molar ratio. As the ratio of H2O2/DBT increased from 3:1 to 4:1, the removal efficiency of DBT increased correspondingly, but higher H2O2/DBT molar ratios could not improve the removal efficiency of DBT. In contrast, if the H2O2/DBT molar ratio was further increased up to 6, the removal efficiency of DBT decreased considerably. For example, DBT could be almost completely removed when the molar ratio of H2O2/DBT was 4:1 or 5:1 after a reaction of 2 h, but the removal of DBT only reached 61.9% at the molar ratio of 6:1 H2O2/DBT under the same conditions. Because the present oxidant was 30% H2O2 aqueous solution, the addition of more H2O2 caused a larger amount of water to be introduced into the reaction system, which significantly affected the reaction environment. As the reaction system was composed of three phases, namely water, n-octane and the catalyst, when the amount of H2O2 was increased, the mass transfer efficiency was decreased to some extent, which might lower the catalytic activity.23,24,40
The recycling of the [C16mim][PyW] was investigated at a temperature of 50 °C, using 5 mL model oil (S content 1000 ppm) and a 200:50:1 molar ratio of H2O2/DBT/catalyst. As shown in Fig. 2S,† the present catalyst could be reused at least ten times without a decrease in catalytic activity in the desulfurization of DBT. The amount of leached W detected using ICP-AES was only about 5 ppm in the n-octane phase, which illustrated clearly that the present catalyst was highly leaching-resistant during the desulfurization reaction. After the reaction, the product (DBTO2) was isolated and then characterized using 1H NMR and FT-IR. As shown in Fig. 3S,† the 1H NMR spectrum of the recovered DBTO2 is the same as that of standard DBTO2.41,42 The specific infrared absorption bands of DBTO2 at 1169 and 1289 cm−1 were seen, which can be attributed to sulfone groups (Fig. 4S†).
In order to identify further whether the leached W species played a crucial role in the oxidative desulfurization reaction of DBT, a fast hot filtration experiment was carried out under the reaction temperature. As shown in Fig 7, after a 1 h reaction the catalyst was filtered out and the residual n-octane phase continued to react after adding fresh H2O2, but no further DBT was converted to the corresponding product. This result proved that the trace amount of leached W had no influence on the desulfurization activity.
In the next step, the [C16mim][PyW] and [CTA][PyW] catalysts were applied to catalyze the epoxidation of cis-cyclooctene with 30% aqueous H2O2 as the oxidant under solvent-free conditions at 60 °C (Scheme 3). As shown in Fig. 8, there was almost no significant difference between the catalytic activity of [C16mim][PyW] and [CTA][PyW]. After reacting for 6 h, cis-cyclooctene could be converted to the corresponding epoxide with about 80% conversion and 100% selectivity. This result was quite different to that of the oxidative desulfurization reaction, in which the imidazolium-based catalyst had a higher catalytic activity. Combined with the previous 1H NMR characterization (Fig. 4), we can further establish that the interactions between the ionic liquid-type catalyst and substrate were very important for the desulfurization reaction. Similar activities for epoxidation were obtained because no basic S atom (compared with DBT) existed in the cis-cyclooctene molecules and thus the interactions between cis-cyclooctene and the imidazolium of [C16mim][PyW] were weak. The use of the catalysts [C16mim][PyW] and [CTA][PyW], with the same anion and similar hydrophobicity, led to almost the same epoxidation activity under the same reaction conditions.
Fig. 8 Time profile of the epoxidation of cis-cyclooctene catalyzed with different catalysts. Reaction conditions: T = 60 °C, 0.02 mmol catalyst, 1 mmol cis-cyclooctene and 1.5 mmol 30% H2O2. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5ra00136f |
This journal is © The Royal Society of Chemistry 2015 |