Taizhong
Huang‡
*ab,
Shun
Mao‡
b,
Guihua
Zhou
b,
Zhaoliang
Zhang
a,
Zhenhai
Wen
b,
Xingkang
Huang
b,
Suqin
Ci
b and
Junhong
Chen
*b
aKey Laboratory of Chemical Sensing & Analysis in Universities of Shandong, School of Chemistry and Chemical Engineering, University of Jinan, Jinan 250022, China. E-mail: chm_huangtz@ujn.edu.cn; Fax: +86 531 82765969; Tel: +86 531 89716103
bDepartment of Mechanical Engineering, University of Wisconsin-Milwaukee, 3200 North Cramer Street, Milwaukee, WI 53211, USA. E-mail: jhchen@uwm.edu; Fax: +1 414 2296958; Tel: +1 414 2292615
First published on 3rd December 2014
In this study, a graphene–vanadium carbonitride (G–V(C, N)) hybrid is reported as a novel support for the Pt catalyst in methanol oxidation. The catalytic activity of the Pt/G–V(C, N) hybrid for methanol oxidation is greatly enhanced compared with that of a commercial Pt/C catalyst with carbon black as the catalyst support. The outstanding catalytic activity of the Pt/G–V(C, N) catalyst suggests the potential of using graphene–metal carbonitride as the catalyst support in fuel cells.
Rare metal-based catalysts, e.g., platinum (Pt)-based catalysts, are the most popular catalysts for methanol oxidation. Recently, Pt-based alloys, i.e., Pt–Au, Pt–Ru, Pt–Rh, Pt–Pd, and Pt–Sn, were studied and they showed improved catalytic activities compared with pure Pt for methanol oxidation in alkaline electrolytes.1–3 Traditionally, metallic catalyst particles are usually loaded on a carbon black support due to its low cost, large specific surface area, and good electrical conductivity; however, the shortcomings of carbon black are also prominent, such as the absence of an synergistic effect with catalysts and an easily corroded and collapsed structure during long-term operation. The corrosion of carbon black can induce the poisoning of precious metal catalysts by carbon monoxide, while the structure collapse can induce the agglomeration of catalyst particles, leading to degradation in the catalyst catalytic activity.4 To overcome the shortcomings of carbon black, various new catalyst supports such as metal oxides, carbides, and nitrides have been proposed due to their anti-corrosion, synergistic effect, lower methanol oxidation onset potential, less formation of formic acid or formaldehyde and so on.5–12 Metal oxides, such as CeO2, RuO2, NiO, Co3O4, and Mn3O4, can significantly promote the catalytic activity and stability of Pt/C or Pd/C electro-catalysts for methanol oxidation.13–15 Compared with metal oxides, metal nitride- and carbide-supported catalysts show even higher catalytic activity and stability for methanol oxidation. For example, titanium nitride (TiN)-supported Pt shows good catalytic performance and high CO tolerance for methanol oxidation in an alkaline medium with exceptional stability, corrosion resistance, good electronic conductivity and adhesion behaviour.16–18 A microspheric W2C-supported Pt catalyst shows higher catalytic activity for the electrochemical oxidation of methanol compared with a carbon black-supported commercial Pt–Ru/C catalyst.19 Molybdenum carbide (MoC) and tungsten carbide (WC) supported Pt–Ru catalysts also display better durability and higher catalytic performance than the Pt–Ru/C catalyst.20 Lee's group recently reviewed transitional metal carbide (TMC) and transitional metal nitride (TMN) catalysts towards methanol oxidation.21 TMC-based electrocatalysts are believed to be more active as anode catalysts for the oxidation of fuels, whereas TMN-based catalysts are more active as cathode catalysts for oxygen reduction with a high stability. Another review of the electrochemical determination of activation energies for methanol oxidation on Pt in acidic and alkaline electrolytes drew similar conclusions,22 and the carbide and nitride anions play a critical role in catalyzing the methanol oxidation through different mechanisms. In addition to the metal nitride and carbide supports, nanocarbon, e.g., a graphene-based catalyst support, has also attracted great attention due to its high surface area and high conductivity.23,24
Although various metal carbides and nitrides have been investigated as catalyst supports, using metal carbonitride as a catalyst support for methanol oxidation has scarcely been reported. A heterogeneous catalyst, e.g., metal carbonitride, provides new opportunities for improving the catalytic performance owing to the multi-functionality inherent in the catalytic process.25–27 Due to the coexistence of nitrogen and carbon anions, many defects are present in metal carbonitride, which leads to increased active sites and induces synergistic effects with the catalyst.
In this study, a graphene supported vanadium carbonitride (V(C, N)) hybrid, termed (G–V(C, N)), was successfully synthesized through in situ reduction of graphene oxide (GO) supported V2O3 under an ammonia atmosphere.28,29 Pt nanoparticles, a typical catalyst for methanol oxidation, were loaded on the G–V(C, N) for methanol oxidation. The electrochemical tests show that the catalytic activity of Pt/G–V(C, N) for methanol oxidation is much higher than that of the commercial Pt/C catalyst, which suggests that G–V(C, N) is a promising catalyst support for methanol oxidation in fuel cell systems.
SEM images were recorded to study the morphology of the hybrid catalysts. Based on the SEM images (Fig. 1b), relatively large V(C, N) nanoparticles were anchored on the graphene surface, while tiny Pt nanoparticles were evenly distributed on both V(C, N) nanoparticles and the graphene surface.
The open structure of the hybrids with a large surface area is beneficial to the methanol oxidation reaction on the catalyst and methanol interface. Fig. 1c shows a TEM image of Pt/G–V(C, N). It is clearly seen that V(C, N) and Pt are uniformly distributed on the RGO surface. The inset in Fig. 1c shows the SAED patterns of Pt/G–V(C, N), which can be indexed to the (111) facet of Pt and V(C, N) and are consistent with the XRD results. Similar growth directions were also observed in porous Pt structures and carbon nanotube-supported platinum.5,30 It is believed that Pt grows in a facile manner based on the close match in lattice constants between FCC V(C, N) and FCC Pt, leading to parallel growth directions. Fig. 1d and e show high-resolution TEM (HRTEM) images of Pt/G–V(C, N). The lattice spacings measured from V(C, N) (0.218 nm) and Pt nanoparticles (0.224 nm) match well with the (111) facets of V(C, N) and Pt. Fig. 1f shows the size distributions of Pt nanoparticles on the catalyst support by measuring the particle size in SEM and TEM images. The results indicate that the average size of Pt nanoparticles is 3.7 nm. To further investigate the morphology and composition of Pt/G–V(C, N), SEM elemental mapping and EDS tests were performed. The elemental mapping and EDS data of Pt/G–V(C, N) show that Pt, V, N, and C elements coexist in the hybrids and the intensities of element signals match well with the Pt nanoparticles, V(C, N), and graphene.
The surface chemistry of the hybrid catalysts was investigated by XPS spectroscopy and the results are shown in ESI† Fig. S2. Fig. S2a† is the survey XPS spectrum of Pt/G–V(C, N), which suggests the presence of Pt, V, N, C, and O elements in the catalyst. This is consistent with the EDS results shown in Fig. 2. Fig. S2b† shows the high-resolution XPS spectrum of Pt 4f (4f7/2 at 70.9 eV and 4f5/2 at 74.25 eV). Fig. S2c† clearly shows that, in addition to V2p3/2 (517.95 eV) and V2p1/2 (524.65 eV), vanadium forms chemical bonds with carbon (V–C at 517.3 eV) and nitrogen (V–N at 515.5 eV), respectively.31 This is consistent with the binary solid-solution phase diagrams of vanadium carbides and nitrides.32 The binding energy of nitrogen in nitrogen–vanadium (N–V) bonds is around 396.9 eV. Nitrogen also binds with carbon (N–C at 397.5 eV) and oxygen (N–O at 398.5 eV); however, the intensity of the N–C or N–O bond is fairly weak compared with that of the N–V bond. The binding energy of the N–V bond is consistent with the theoretical calculation results.33 Fig. S2e† shows the XPS spectrum of C1s. The strongest peak located at 284.3 eV is assigned to the C–C bond that originates from the RGO. The intensity of the C–V (283.1 eV) bond is smaller than that of the C–C bond, which confirms the existence of the V(C, N) phase. This is consistent with the XRD results. Fairly weak C–N (285.7 eV), C–O (285.2 eV) and CO (287.1 eV) bonds are also found in the catalyst sample. Fig. S2f† illustrates the state of oxygen. It is clearly seen that the C–O (529.4 eV), V–O (530.2 eV), O1s (531.6 eV), and N–O (532.9 eV) bonds coexist in the sample. The O1s XPS spectrum shows that oxygen can eventually replace nitrogen in a metal nitride lattice.34 ESI† Fig. S3 shows the Raman spectra of Pt/G–V(C, N). Typical bands of RGO were identified in the Raman spectra: D (1340 cm−1), G (1573 cm−1), and 2D (2700 cm−1).
Fig. 3a shows the cyclic voltammograms (CVs) of Pt/G–V(C, N) and commercial Pt/C tested in Ar-saturated 1.0 M KOH. The CV curves have quite a similar shape, which shows that Pt/G–V(C, N) and Pt/C have similar catalytic characteristics in Ar-saturated KOH solution. Fig. 3b shows the CV results of Pt/G–V(C, N) and Pt/C for catalyzing methanol oxidation in 1.0 M KOH with 0.5 M methanol solution. The reaction current of the methanol oxidation peak from Pt/G–V(C, N) is 48 mA cm−2, which is more than three times higher than that of the Pt/C (15 mA cm−2), indicating a greatly enhanced catalytic activity for methanol oxidation. In addition, it was also found that the onset potential of methanol oxidation with Pt/G–V(C, N) has a 50 mV negative shift (from −0.52 to −0.57 V) compared with the Pt/C catalyst, indicating a higher performance of Pt/G–V(C, N) than that of Pt/C. The catalytic activity of Pt towards methanol oxidation is promoted by the G–V(C, N) support. With a decrease of chemisorption energy, the methanol oxidation at the interface of G–V(C, N) and Pt nanoparticles is greatly enhanced due to the facilitated electrolyte/reactant diffusion.35 The enhanced peak current and the shifted onset potential of methanol oxidation indicated that a higher energy density could be achieved in fuel cells for practical applications. Previous density-functional theory calculations suggested that the interaction between graphene and the metal clusters improves the stability of the interface.36 The chemisorption energies of H and CO, the intermediate products of methanol oxidation, on the metal clusters supported by graphene become smaller than those on clusters without the graphene support.
Fig. 3c shows the Tafel plots of Pt/G–V(C, N) and Pt/C for catalyzing the methanol oxidation, which follows the following equation:
(1) |
The durability of Pt/G–V(C, N) and Pt/C catalysts during long-term operation was evaluated by chronoamperometric curves. Fig. 3d illustrates the current (I)–time (t) chronoamperometric of Pt/G–V(C, N) and Pt/C. It is shown that Pt/G–V(C, N) is more stable than the Pt/C catalyst during long-time operation. The enhanced stability of Pt/G–V(C, N) likely originates from the following superior features over the Pt/C catalyst: a smaller support size, better dispersion of Pt nanoparticles, and strong binding between the support and Pt nanoparticles.38
Fig. 3e and f show the electrochemical impendence spectroscopy (EIS) spectra of Pt/G–V(C, N) and Pt/C catalysts. The shape of EIS spectra is related to the mechanisms governing the fuel reaction.39 The two semicircles correspond with two reactions during the methanol oxidation. The high frequency semi-circle is related to the process of methanol oxidation to the intermediate product Pt(CHO), and the low frequency semi-circle is related to the final oxidation product CO2 and H2O:40,41
Pt(CH3OH) + 3OH− = Pt(CHO) + 3H2O + 3e−, | (2) |
Pt(CHO) + 3OH− = Pt + CO2 + 2H2O + 3e−. | (3) |
As illustrated in Fig. 3e, both Pt/G–V(V, N) and Pt/C show low series resistances. The first semicircle at high-frequency (R2) illustrates the initial oxidation of methanol. The semicircle radius of Pt/G–V(C, N) catalyzing methanol oxidation is smaller than that of Pt/C, which implies that the reaction resistance of Pt/G–V(C, N) catalyzing the methanol oxidation is lower than that of Pt/C. This implies that the initial step of methanol oxidation is easier to occur for Pt/G–V(C, N), which can be attributed to additional active sites on the surfaces of RGO and V(C, N) nanoparticles generated by carbon and nitrogen anion-induced defects. Fig. 3e also shows that R3, which usually represents the main oxidation resistance, of Pt/G–V(C, N) is lower than that of Pt/C. The decreased resistance is attributed to the significant synergistic effect towards methanol oxidation in G–V(C, N) that induces a faster oxidation process. Fig. 3f shows the Bode plots of methanol oxidation under the catalysis of Pt/G–V(C, N) and Pt/C. It is clearly shown that the corresponding peak frequency of methanol oxidation under the catalysis of Pt/G–V(C, N) is higher than that of Pt/C, which indicates a shorter electron lifetime, suggesting a faster electron transfer from the Pt catalyst to methanol. The result also indicates that the catalytic activity of Pt is enhanced by G–V(C, N).
CV curves of methanol oxidation with different methanol concentrations are shown in Fig. 4a and b. Both catalysts show similar catalytic characteristics towards methanol oxidation with an increase in catalytic current with increasing methanol concentration. Fig. 4c clearly reveals that, for both Pt/G–V(C, N) and Pt/C, the onset potential of methanol oxidation decreases with increasing methanol concentration due to the enhanced methanol diffusion. The increased methanol concentration accelerates the diffusion of methanol to the interface of catalysts and eventually promotes the reaction. Therefore, the methanol oxidation onset potentials have negative shifts with increasing methanol concentration. The shift of the onset potential is also related to the presence of oxygen-containing functional groups on the graphene nanosheet.42 The oxygen-containing functional groups could promote the diffusion of methanol oxide intermediates. Based on the results shown in Fig. 4c, the negative shift in methanol oxidation onset potential of Pt/G–V(C, N) compared with Pt/C is further confirmed.
Fig. 4d summarizes the peak current densities of methanol oxidation of both catalysts with increasing methanol concentration. The current density of Pt/G–V(C, N) increases more significantly than that of Pt/C. Initially, the current density of Pt/G–V(C, N) is slightly higher than that of Pt/C with 0.1 M methanol and increases to three times higher at a concentration of 0.5 M, and finally reaches five times higher at a concentration of 2.0 M. The lower onset potential and the higher current density suggest that Pt/G–V(C, N) possesses higher catalytic activity than the Pt/C catalyst.43 The enhanced catalytic activity is attributed to the decreased activation energy of methanol oxidation.22 Based on the dependence of I on the methanol concentration (c), the reaction order can be deduced according to the slope between I and c:44,45
Rate ≡ I = kcn, | (4) |
log(I) = log(k) + nlog(c), | (5) |
Fig. 4e and f show the CVs in 1.0 M KOH and 0.5 M methanol with different scan rates. It is found that, for both Pt/G–V(C, N) and Pt/C, the peak current density increases with an increase of the CV scan rate. The insets in Fig. 4e and f illustrate the dependence of peak current on the square root of the scan rate (v1/2). The quasi-linear dependence of the anode peak current on v1/2 suggests that the methanol oxidation is a diffusion-controlled process.46 The diffusion of methanol and methanol oxide intermediates on the surface of Pt/G–V(C, N) is much faster than that on the Pt/C surface, which is also confirmed by the Tafel results. The methanol oxidation usually proceeds by a multiple-site mechanism.19 The adsorption of methanol oxides on the Pt surface by an oxygenated species adsorbed on the adjacent Pt site is a rate-determining step. The surface state of the catalyst influences the convection of methanol and the related methanol oxidation intermediate.47 The convection of the methanol oxide intermediate is accelerated on the surface of RGO-supported V(C, N). So the oxidation of methanol could be fully executed, which results in a significantly enhanced methanol oxidation peak current. Previously reported W2C-supported Pt also bears a similar mechanism for enhanced catalytic performance towards methanol oxidation.19 Moreover, the coexisting carbon and nitrogen anion-induced surface defects also improve the methanol oxidation on the interface between V(C, N) and Pt.25 To further confirm the improved catalytic performance of the Pt catalyst with the G–V(C, N) support, a graphene supported Pt catalyst was also prepared and tested in methanol oxidation. The methanol oxidation characteristics with Pt/graphene at different methanol concentrations and with different scan rates are shown in ESI† Fig. S4. The results clearly show that the forward current intensities of methanol oxidation with the Pt/graphene catalyst are smaller than those of Pt/G–V(C, N) with the same methanol concentrations or under the same scan rates. These results further confirm the advantages of the G–V(C, N) support over the pure graphene support for Pt catalysts in a methanol oxidation reaction.
Footnotes |
† Electronic supplementary information (ESI) available: DSC results of Pt/G–V(C, N); TEM image of Pt/G–V(C, N); XPS and Raman results of Pt/G–V(C, N); catalytic performance of Pt/graphene in methanol oxidation; electrochemical surface area calculation. See DOI: 10.1039/c4nr05244g |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2015 |