A microfluidics-based on-chip impinger for airborne particle collection

Abstract

Capturing airborne particles from air into a liquid is a critical process for the development of many sensors and analytical systems. A miniaturized airborne particle sampling device (microimpinger) has been developed in this research. The microimpinger relies on a controlled bubble generation process produced by driving air through microchannel arrays. The particles confined in the microscale bubbles are captured in the sampling liquid while the bubbles form, are released and travel in a millimetre-scale sealed liquid reservoir. The microchannel arrays in the impinger are fabricated using a soft-lithography method with polydimethylsiloxane (PDMS) as the structural material. To prevent air leakage at the connections, a PDMS-only sealing technique is successfully developed. The hydrophobicity of the microchannel surface is found to be critical for generating continuous and stable bubbles in the bubbling process. A Teflon layer is coated on the walls of a microchannel array by vapor deposition which effectively increases the hydrophobicity of the PDMS. The collection efficiency of the microimpinger is measured by counting different sizes of fluorescent polystyrene latex particles on polycarbonate membrane filters. Collection efficiencies above 90% are achieved. Furthermore, the particle capturing mechanisms during the injection, formation and rise of a single microbubble are investigated by a computational fluid dynamics (CFD) model. The Navier–Stokes equations are solved along with the use of the volume-of-fluid (VOF) method to capture the bubble deformations and the particles are tracked using a Lagrangian equation of motion. The model is also employed to study the effect of bubble size on the collection efficiency of the microimpinger.