Resistance and durability of fly ash based geopolymer for heavy metal immobilization: properties and mechanism

Abstract

Geopolymer technology is an effective method of fly ash (FA) disposal developed in recent decades. This study provided a novel technology based on geopolymerization for FA resource, which could solve the problem of long-term heavy metal leakage trends. Firstly, Unconfine compressive strength (UCS) of geopolymer and the heavy metals leaching test was taken to discuss the effects of oxidize species. The results indicated that the UCS of geopolymer samples was increased with the increase of CaO, and the largest 28 d UCS was 24.8 MPa when CaO content was 31.5%. When the CaO content was 32%, the leaching concentration of heavy metals was the lowest (Pb²⁺ was 0.02 mg L⁻¹, Cd²⁺ was 0.01 mg L⁻¹), and the solidification rate of heavy metal ions were more than 93.6%. Secondly, two methods were used to evaluate the corrosion resistance of FA based geopolymer. The observations suggested that the FA based geopolymer exhibits a high level of resistance to erosion caused by sulfate ions and chloride ions. Thirdly, carbonation tests were taken to discuss the durability of FA based geopolymer. The results shown that UCS exhibited a modest rise following the process of carbonation, and then demonstrated a stable trend after a period of 28 days, and the heavy metal leaching test results that comply with the limitations specified in the national standard at 7, 14, 28, and 56 days. The findings from accelerated carbonization tests at 56 days, determined by empirical equations, suggest that the carbonization age of geopolymers is projected to be 102 years. Finally, XRD, FTIR and SEM were taken to discuss the microstructure characterization of FA based geopolymer, and solidification mechanisms of heavy metal ions by geopolymer materials could be concluded as gelation, physical encapsulation, and chemical reactions.