Rapid synthesis of supported single metal nanoparticles and effective removal of stabilizing ligands

Abstract

A method is introduced to rapidly (<30 min) synthesize single metal nanoparticles with narrow size distribution in a simple way. It is based on the electrospraying of a metal precursor solution into a surfactant solution, which acts as a reducing and stabilizing agent. This synthesis method is demonstrated for the production of Ag and Au nanoparticles, which are incorporated onto carbonaceous and non-carbonaceous supports. The nanoparticle size depends on the internal diameter of the spraying nozzle. The removal of the stabilizing surfactant (dodecylamine; DDA) is also examined via thermal annealing and oxygen plasma treatments. Thermal annealing at a low temperature rate is found to be the most effective, as it completely removes DDA from the metal nanoparticles without inducing changes in their particle size. To verify that the supported Ag nanoparticles post calcination are surfactant-free and, thus, their surface sites are active, their oxygen reduction reaction (ORR) activity is measured in alkaline media, demonstrating similar values to the ones reported in the literature.